Remove three bolts and front disk brake Figure 5.9.5 guard plate Remove split pin at the left drive disk. ① ⑥. Tool: 8mm sleeve Tool: sharp-nose pliers Figure 5.9.6 Figure 5.9.9 Remove two bolts and remove main body Remove steering pull bar on the left side ⑦ combination of front brake pump along arrow ② and split direction. pin and nut of front upper swing arm ⑧ (two pieces for each). Tool: 10mm sleeve Remove lock nut and bolt of front lower swing arm Tightening torque of main body bolt of brake (one piece for each), separating left ⑨ pump: 24-28 N.m steering pull bar, front lower swing arm Available overhaul: replace and conduct maintenance from steering knuckle ⑩. of main body of front brake pump Tool: 13mm sleeve and 17mm sleeve 15mm open Figure 5.9.7 spanner and flat pliers Use torque spanner and dedicated rotary stop tool ③ Bolt tightening torque of front lower to remove lock nut of left drive disk before pulling ④ swing arm: 60-65 N.m out drive disk combination along axial direction. ⑤ Available overhaul: replace steering pull bar on the left Tool: 30mm sleeve and torque spanner Dedicated rotary stop tool Figure 5.9.5 Tightening torque of drive disk lock nut: 280-300 N.m Figure 5.9.6 Available overhaul: replace and conduct maintenance Figure 5.9.7 of disk combination Figure 5.9.8 Figure 5.9.8 Figure 5.9.9
Figure 5.9.5 Remove split pin ① at the left drive disk. Tool: sharp-nose pliers Figure 5.9.6 Remove two bolts and remove main body combination ② of front brake pump along arrow direction. Tool: 10mm sleeve Tightening torque of main body bolt of brake pump: 24-28 N.m Available overhaul: replace and conduct maintenance of main body of front brake pump Figure 5.9.7 Use torque spanner ③ and dedicated rotary stop tool ④ to remove lock nut of left drive disk before pulling out drive disk combination ⑤ along axial direction. Tool: 30mm sleeve and torque spanner Dedicated rotary stop tool Tightening torque of drive disk lock nut: 280-300 N.m Available overhaul: replace and conduct maintenance of disk combination Figure 5.9.8 Remove three bolts and front disk brake guard plate ⑥. Tool: 8mm sleeve Figure 5.9.9 Remove steering pull bar ⑦ on the left side and split pin and nut of front upper swing arm ⑧ (two pieces for each). Remove lock nut and bolt of front lower swing arm ⑨ (one piece for each), separating left steering pull bar, front lower swing arm from steering knuckle ⑩. Tool: 13mm sleeve and 17mm sleeve 15mm open spanner and flat pliers Bolt tightening torque of front lower swing arm: 60-65 N.m Available overhaul: replace steering pull bar on the left Figure 5.9.5 Figure 5.9.6 Figure 5.9.7 Figure 5.9.8 Figure 5.9.9
ATV800%20service%20manual2015.12-%3f%3f.docx