Technology 3: Alloy Design by Welding Simulation and Analysis for development of new welding electrodes and filler metals Name of the Objective Application of the Finance implication Industry: DHI Participating Technology (Rs. Crore) Industries 1) Weld (i) To develop electrodes (i)New alloys are in demand Hard infrastructure (equipment & 2.58 : 9.72 Rods Systems, and filler metals for for welding electrodes and software): Rs.7.00 cr Coimbatore welding of new alloys using filler metals for applications (ii) Soft infrastructure: 2) Thirumala alloy design by welding in thermal power plants, Salary- Rs. 1.50 cr Electrdoes Co., simulation and analysis. textile machineries, Travel-Rs. 0.90 cr Tiruchirappalli (ii) Alloy design by chemical plants and Outsourcing Rs. 2.15 cr – Software, Validation by automobiles. Misc. costs Rs. 0.75 cr – Physical Simulation using (ii)These applications (i) & (ii) - Rs.12.30 cr thermal and deformation involve use of materials like simulator like Gleeble new stainless steels, nickel machine, Making of alloys, aluminum alloys and electrodes and filler metals, higher strength steels. using lab scale extruders and drawing machines, (iii) Experimental validation by welding and metallurgical and mechanical characterization. (iv) Development of new electrodes and filler metals for welding of high strength steels, new stainless steels, nickel alloys and aluminium alloys. (v)Use in industries in identified user industries. F.No.12/02/2016-HE&MT Annexure - I
Technology 3: Alloy Design by Welding Simulation and Analysis for development of new welding electrodes and filler metals Name of the Participating Industries Objective Application of the Technology Finance implication Industry: DHI (Rs. Crore) 1) Weld Rods Systems, Coimbatore 2) Thirumala Electrdoes Co., Tiruchirappalli (i) To develop electrodes and filler metals for welding of new alloys using alloy design by welding simulation and analysis. (ii) Alloy design by Software, Validation by Physical Simulation using thermal and deformation simulator like Gleeble machine, Making of electrodes and filler metals, using lab scale extruders and drawing machines, (iii) Experimental validation by welding and metallurgical and mechanical characterization. (iv) Development of new electrodes and filler metals for welding of high strength steels, new stainless steels, nickel alloys and aluminium alloys. (v)Use in industries in identified user industries. (i)New alloys are in demand for welding electrodes and filler metals for applications in thermal power plants, textile machineries, chemical plants and automobiles. (ii)These applications involve use of materials like new stainless steels, nickel alloys, aluminum alloys and higher strength steels. Hard infrastructure (equipment & software): Rs.7.00 cr (ii) Soft infrastructure: Salary- Rs. 1.50 cr Travel-Rs. 0.90 cr Outsourcing – Rs. 2.15 cr Misc. costs – Rs. 0.75 cr (i) & (ii) - Rs.12.30 cr 2.58 : 9.72 F.No.12/02/2016-HE&MT Annexure - I
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