Figure 5.4.6 Remove three screws and front thermal baffle and ① rear thermal baffle of cylinder II exhaust pipe. ② Remove one screw and thermal baffle at inner ③ Figure 5.4.9 side of intermediate exhaust pipe. Loosen tightening bolt of intermediate clamp of muffler and pull along arrow direction ⑥ before removing exhaust pipe of cylinder Tool: 8mm sleeve ⑦ II. 10mm open spanner (rotary stop) Tool: 13mm sleeve Figure 5.4.7 13mm open spanner (rotary stop) Loosen tightening bolt of clamp at the rear of ④ muffler. Remove two screws and pull along arrow direction before removing muffler main body ⑤. Figure 5.4.10 Tool: 10mm sleeve, 16mm sleeve Remove two lock nuts at exhaust port of 17mm open spanner (rotary stop) cylinder I Tool: 13mm open spanner Available overhaul: Replace and conduct maintenance of muffler main body Figure 5.4.6 Throttle valve combination Figure 5.4.8 Figure 5.4.7 Remove two lock nuts at exhaust port of cylinder II. Figure 5.4.8 Tool: 13mm open spanner Figure 5.4.9 Figure 5.4.10
Figure 5.4.6 Remove three screws and front thermal baffle ① and rear thermal baffle ② of cylinder II exhaust pipe. Remove one screw and thermal baffle ③ at inner side of intermediate exhaust pipe. Tool: 8mm sleeve 10mm open spanner (rotary stop) Figure 5.4.7 Loosen tightening bolt of clamp ④ at the rear of muffler. Remove two screws and pull along arrow direction before removing muffler main body ⑤. Tool: 10mm sleeve, 16mm sleeve 17mm open spanner (rotary stop) Available overhaul: Replace and conduct maintenance of muffler main body Throttle valve combination Figure 5.4.8 Remove two lock nuts at exhaust port of cylinder II. Tool: 13mm open spanner Figure 5.4.9 Loosen tightening bolt of intermediate clamp ⑥ of muffler and pull along arrow direction before removing exhaust pipe ⑦ of cylinder II. Tool: 13mm sleeve 13mm open spanner (rotary stop) Figure 5.4.10 Remove two lock nuts at exhaust port of cylinder I Tool: 13mm open spanner Figure 5.4.6 Figure 5.4.7 Figure 5.4.8 Figure 5.4.9 Figure 5.4.10
ATV800%20service%20manual2015.12-%3f%3f.docx