Refill the engine coolant and start up. After a few initial test drives it is a good idea to check and retighten all t-bolt and v-band clamps and top off the engine coolant. 3” Driver Side Intercooler Pipe Supplement WCF100353 (Included in High Flow Intake Bundle Package) Remove the driver side fender liner. Remove the factory driver side intercooler pipe. On the turbo side of the factory pipe, you will reuse the t-bolt clamp that connected the boot to the turbocharger. This requires cutting the rubber of the boot that encases the clamp with a razorblade. Install the supplied 3” silicone boot and t-bolt clamp onto the intercooler. Install the supplied silicone reducer boot onto the turbo charger with the OEM t-bolt clamp. It is a good idea to leave the bubble wrap on the new intercooler pipe while installing to prevent scratching the powder coat. Just remove the wrap from each end so that you can install the pipe into the boots. From the TOP SIDE of the engine begin installing the new 3” intercooler pipe. It will slide down into place with a twisting motion. Having a second person in the fender well to guide the pipe past the upper control arm and around the wire harness and into the intercooler boot will be a large help. Install the pipe into the lower boot first, and then with the aid of a radiator hose pick or screwdriver slide the pipe into the boot that is already clamped to the turbo. Be sure the pipe is pushed into the boot at the turbo as far as it can go, and install the t-bolt clamp up against the edge of the beadroll to prevent the pipe from moving out of the boot under boost load. Inspect and verify that none of the engine harness or any other hoses or wires are laying against the new intercooler pipe. These pipes see very high temperatures and can melt the wire loom and harness, so you do not want any contact of these items anywhere. Tie up these such items as necessary to prevent this from happening. Reinstall the inner fender liner. Double check all of the t-bolt clamps after a few heat cycles.
Refill the engine coolant and start up. After a few initial test drives it is a good idea to check and retighten all t-bolt and v-band clamps and top off the engine coolant. 3” Driver Side Intercooler Pipe Supplement WCF100353 (Included in High Flow Intake Bundle Package) Remove the driver side fender liner. Remove the factory driver side intercooler pipe. On the turbo side of the factory pipe, you will reuse the t-bolt clamp that connected the boot to the turbocharger. This requires cutting the rubber of the boot that encases the clamp with a razorblade. Install the supplied 3” silicone boot and t-bolt clamp onto the intercooler. Install the supplied silicone reducer boot onto the turbo charger with the OEM t-bolt clamp. It is a good idea to leave the bubble wrap on the new intercooler pipe while installing to prevent scratching the powder coat. Just remove the wrap from each end so that you can install the pipe into the boots. From the TOP SIDE of the engine begin installing the new 3” intercooler pipe. It will slide down into place with a twisting motion. Having a second person in the fender well to guide the pipe past the upper control arm and around the wire harness and into the intercooler boot will be a large help. Install the pipe into the lower boot first, and then with the aid of a radiator hose pick or screwdriver slide the pipe into the boot that is already clamped to the turbo. Be sure the pipe is pushed into the boot at the turbo as far as it can go, and install the t-bolt clamp up against the edge of the beadroll to prevent the pipe from moving out of the boot under boost load. Inspect and verify that none of the engine harness or any other hoses or wires are laying against the new intercooler pipe. These pipes see very high temperatures and can melt the wire loom and harness, so you do not want any contact of these items anywhere. Tie up these such items as necessary to prevent this from happening. Reinstall the inner fender liner. Double check all of the t-bolt clamps after a few heat cycles.
1156366-Install%20Instructions.docx