maintenance? PM - maintenance conducted at planned or scheduled intervals. Reactive maintenance – inspection and periodic replacement is not performed. Equipment is run to failure Negative map: Explain the use of the negative map. Is there a Planned Maintenance Pillar negative map in the area that the team leader actively Head/Shop Floor updates for every breakdown? A negative map is a map of the plant layout – each time there is an unplanned call out, a red pin is placed on that area on the map. Benefits of planned maintenance: Name a benefit of planned Planned Maintenance Pillar maintenance. Maintain the quality of the part; Increase Head/Shop Floor production up time; Reduce cost of operations; Reduce amount of machinery required; Ensure equipment capability and reliability. Tag Register with Tag Count tracked over time: Tags are Red Tags – AM Pillar Head tracked. Dates for the tagging register must be validated to and White Tags – FI Pillar ensure daily checks with comments. Online registers may be Head provided with comments. MTBF and MTTR: Explain what MTBF and MTTR are (can be Planned Maintenance Pillar explained through the calculation). MTBF – Adding the total Head operating time and dividing by the number of failures, to give the average amount of machine up time, before a failure occurs. MTTR – Adding the total repair time and dividing by the number of failures, to give the average amount of repair time taken for the breakdown/failure. STEERING COMMITTEE REQUIREMENTS REQUIREMENT SCORE RESPONSIBLE Declaration: A company communication stipulating the Focussed Improvement objectives and commitment to TPM. Pillar Head PM Team Structures: Officiated organograms outlining team Focussed Improvement structures for the PM pillars. Pillar Head KPI’s: All projects and training are required to have KPI’s Focussed Improvement linked to a master KPI allocation. These are then cross Pillar Head referenced with Kaizen events and PM activities. TOTAL SCORE : PERCENTAGE : RESULT : COMMENTS
maintenance? PM - maintenance conducted at planned or scheduled intervals. Reactive maintenance – inspection and periodic replacement is not performed. Equipment is run to failure Negative map: Explain the use of the negative map. Is there a negative map in the area that the team leader actively updates for every breakdown? A negative map is a map of the plant layout – each time there is an unplanned call out, a red pin is placed on that area on the map. Planned Maintenance Pillar Head/Shop Floor Benefits of planned maintenance: Name a benefit of planned maintenance. Maintain the quality of the part; Increase production up time; Reduce cost of operations; Reduce amount of machinery required; Ensure equipment capability and reliability. Planned Maintenance Pillar Head/Shop Floor Tag Register with Tag Count tracked over time: Tags are tracked. Dates for the tagging register must be validated to ensure daily checks with comments. Online registers may be provided with comments. Red Tags – AM Pillar Head and White Tags – FI Pillar Head MTBF and MTTR: Explain what MTBF and MTTR are (can be explained through the calculation). MTBF – Adding the total operating time and dividing by the number of failures, to give the average amount of machine up time, before a failure occurs. MTTR – Adding the total repair time and dividing by the number of failures, to give the average amount of repair time taken for the breakdown/failure. Planned Maintenance Pillar Head STEERING COMMITTEE REQUIREMENTS REQUIREMENT SCORE RESPONSIBLE Declaration: A company communication stipulating the objectives and commitment to TPM. Focussed Improvement Pillar Head PM Team Structures: Officiated organograms outlining team structures for the PM pillars. Focussed Improvement Pillar Head KPI’s: All projects and training are required to have KPI’s linked to a master KPI allocation. These are then cross referenced with Kaizen events and PM activities. Focussed Improvement Pillar Head TOTAL SCORE : PERCENTAGE : RESULT : COMMENTS
Planned-Maintenance-Step-1-Audit-sheet.docx