Table : Intercooler Compliance Specification Value Compliance Verification Air Temperature >=50°F Thermal analysis Thermocouple measurement reduction Manifold air <=100°F Thermal analysis Thermocouple measurement temperature The intercooler will be manufactured from purchased intercooler stock. There are three dimensions of the intercooler: thickness, width, and length . The induction stream into the engine passes through the plane made by the thickness and width dimension, and the cooling stream passes through the plane made by the length and width dimensions. Intercooler is only commercially available in a limited number of thicknesses. The intercooler width and thickness dimensions control the amount of warm, compressed flow that can pass through. The length of the intercooler controls the amount of cooling that occurs. Longer sections result in additional cooling. Turbocharger The charge that will be used is manufactured by Honeywell. It is a model GT06 which was originally designed for a small displacement 2 cylinder diesel engine. The relevant specifications for the turbocharger are listed below. Table 7: Turbocharger Compliance Specification Value Compliance Verification Peak Power 60 hp, 45 GT simulation DC Dynamometer measurement Output ft*lbs Peak efficiency Efficiency maps, DC Dynamometer measurement: Fuel consumption vs. power GT Power simulation Pressure to 20 psi Purchased part Test stand measurement Actuate Wastegate
Table : Intercooler Compliance Specification Value Compliance Verification Air Temperature reduction >=50°F Thermal analysis Thermocouple measurement Manifold air temperature <=100°F Thermal analysis Thermocouple measurement The intercooler will be manufactured from purchased intercooler stock. There are three dimensions of the intercooler: thickness, width, and length . The induction stream into the engine passes through the plane made by the thickness and width dimension, and the cooling stream passes through the plane made by the length and width dimensions. Intercooler is only commercially available in a limited number of thicknesses. The intercooler width and thickness dimensions control the amount of warm, compressed flow that can pass through. The length of the intercooler controls the amount of cooling that occurs. Longer sections result in additional cooling. Turbocharger The charge that will be used is manufactured by Honeywell. It is a model GT06 which was originally designed for a small displacement 2 cylinder diesel engine. The relevant specifications for the turbocharger are listed below. Table 7: Turbocharger Compliance Specification Value Compliance Verification Peak Power Output 60 hp, 45 ft*lbs GT simulation DC Dynamometer measurement Peak efficiency Efficiency maps, GT Power simulation DC Dynamometer measurement: Fuel consumption vs. power Pressure to Actuate Wastegate 20 psi Purchased part Test stand measurement
P13222_DDR.docx