Using two big flat screwdrivers, lift the center housing. See the following diagrams for screwdriver positioning. Remove center housing completely. Remove the shift shaft assembly. 1 Shift shaft assembly – Remove the shift fork shaft Disengage the shift fork from shift drum 1 Shift fork shaft – 2 Shift fork – 3 Shift drum – the bevel gear shaft with low range gear assembly and thrust washer. 1 Bevel gear – 2 Low range gear – 3 Thrust washer – the sliding gear with shift fork 1 – Sliding gear 2 Shift fork – the thrust washer, needle bearing and reverse gear 1 Thrust washer – 2 Needle bearing – 3 Reverse gear – the thrust washer CVT side 1 Thrust washer CVT side – the countershaft no. 18 with low range gear and high range gear assembly. 1 Countershaft – 2 Low range gear – 3 High range gear – a flat screwdriver in the slot of index lever. screwdriver clockwise and remove drum. 1 Index level – 2 Shift drum –
Using two big flat screwdrivers, lift the center housing. See the following diagrams for screwdriver positioning. Remove center housing completely. Remove the shift shaft assembly. 1 – Shift shaft assembly Remove the shift fork shaft Disengage the shift fork from shift drum 1 – Shift fork shaft 2 – Shift fork 3 – Shift drum the bevel gear shaft with low range gear assembly and thrust washer. 1 – Bevel gear 2 – Low range gear 3 – Thrust washer the sliding gear with shift fork 1 – Sliding gear 2 – Shift fork the thrust washer, needle bearing and reverse gear 1 – Thrust washer 2 – Needle bearing 3 – Reverse gear the thrust washer CVT side 1 – Thrust washer CVT side the countershaft no. 18 with low range gear and high range gear assembly. 1 – Countershaft 2 – Low range gear 3 – High range gear a flat screwdriver in the slot of index lever. screwdriver clockwise and remove drum. 1 – Index level 2 – Shift drum
PART%208%20-%20Transmission%20Rebuild.docx