1 – Parking lock lever Place thrust washer CVT side on bearing. 1 Thrust washer CVT side – Place reverse gear with needle bearing and thrust washer. NOTE: Check if the screw to secure countershaft bearing is installed. 1 Reverse gear – 2 Needle bearing – 3 Thrust washer – 4 Countershaft bearing screw – Install countershaft with low gear and high gear assembly. 1 Countershaft – 2 Low gear – 3 High gear – Install a new shim no.17 onto bevel gear shaft, fork side. Install bevel gear with sliding gear assembly together with shift fork. NOTE: If a new bevel gear and output shaft are used, it is necessary to verify the shim adjustment prior to finalizing assembly. (Refer to ADJUSTMENT.) If the existing bevel gear is used, it is mandatory to use a new shim no. 17 with the same thickness, a new needle bearing no. 12 and thrust washer no. 13. 1 Bevel gear – 2 Sliding gear – 3 Shift fork – a new needle bearing and thrust washer 1 Needle bearing – 2 Thrust washer – a flat screwdriver in the slot of the index lever, turn screwdriver clockwise and install shift drum on neutral position as per the following diagram. 1 Index lever – 2 Shift drum –
1 – Parking lock lever Place thrust washer CVT side on bearing. 1 – Thrust washer CVT side Place reverse gear with needle bearing and thrust washer. NOTE: Check if the screw to secure countershaft bearing is installed. 1 – Reverse gear 2 – Needle bearing 3 – Thrust washer 4 – Countershaft bearing screw Install countershaft with low gear and high gear assembly. 1 – Countershaft 2 – Low gear 3 – High gear Install a new shim no.17 onto bevel gear shaft, fork side. Install bevel gear with sliding gear assembly together with shift fork. NOTE: If a new bevel gear and output shaft are used, it is necessary to verify the shim adjustment prior to finalizing assembly. (Refer to ADJUSTMENT.) If the existing bevel gear is used, it is mandatory to use a new shim no. 17 with the same thickness, a new needle bearing no. 12 and thrust washer no. 13. 1 – Bevel gear 2 – Sliding gear 3 – Shift fork a new needle bearing and thrust washer 1 – Needle bearing 2 – Thrust washer a flat screwdriver in the slot of the index lever, turn screwdriver clockwise and install shift drum on neutral position as per the following diagram. 1 – Index lever 2 – Shift drum
PART%208%20-%20Transmission%20Rebuild.docx