top of pageCALLQUOTE
  + 
* More
Use tab to navigate through the menu items.!
# Manufacturer of Equipment & Parts for the Thermal Spray Industry.
Backed by Reliable, Timely Service & Support.
Equipment that lasts.
Precision parts that work.
Made in the USA for
extreme conditions everywhere.
Solutions that allow your coatings to excel.
ABOUT
# Your coating partner, not your competitor.
Thermach manufactures  for the coating industry. We don't coat. We provide the equipment and parts necessary for you to run a successful coating operation. Our mission is to ensure your coating process is running smoothly with Thermach equipment.
### 
Demand for high performance coatings in precision manufacturing environments are here to stay. Thermach answers the call with our .
We not only manufacture high quality thermal spray equipment and spare parts, we also design and develop full .
We say we back everything we do with reliable, timely service & support. We mean it. Thermach answers the call with the  you need. Every time.
We have decades of thermal spray expertise and look forward to sharing that knowledge and experience with you. Subscribe and follow our .
## News
!!!Dan Haas6 days agoThermach thermal spray coating systems, equipment and consumables are manufactured in Appleton, Wisconsin, in the United States.!!!Dan Haas7 days agoThermach will be exhibiting at the International Thermal Spray Conference (ITSC) 2025 in Vancouver May 5-8.!!!Dan Haas7 days agoTorch voltage is a critical parameter in the atmospheric plasma spray process. It directly reflects the system health and performance.!!Dan Haas7 days agoLearn about the extension rebuild assembly for both 6” and 12” AT-400 Extension Torches.!!!Matt BieseOct 29, 2024Thermach Instructional Series | Electric Arc Spray AT-400 Extension Torch | How to properly install wire liners in your coaxial cables!!!Dan HaasOct 25, 2024The AT-1200WL Weight Loss Powder Feeder from Thermach facilitates consistent powder delivery throughout the volume cycle.
## Testimonials
"I just wanted to send you guys a quick note to let you know my experience with working with your team during this project.  Our relationship started with Thermach 2 or 3 years ago when we bought our first push/pull gun from you for a robot integration that we did ourselves.  I was blown away by the service offered to us mainly by Matt Biese whenever I would call Thermach with a problem or issue.  He would always handle it immediately without question.
That was the main catalyst for deciding to go with you guys once we learned you were now doing integration projects.  We then met Michael who had tons of out-of-the-box ideas that helped us form the system we have today. Then a little later in the project we were introduced to Clint. Clint was a phenomenal asset to this project and I'm not sure it would have turned out the same if it wasn't for him working with us and his attitude towards things. Clint is very intelligent and always thinking of "what if" scenarios. He always had a "whatever it takes" attitude and that is something we teach to our employees. We feel it makes us stand out from the rest. Service is a massive key to project work and is unfortunately a dying breed in today's day and age.
I just wanted you guys to know from a customer's perspective how things went on our end. I am very impressed with what we received from Thermach and thought you guys should hear it straight from me."
TESTIMONIALS
## Contact
N677 Communication Dr
Appleton, WI 54914 USA
contact@thermach.com
920-779-4299
## Get to Know Thermach
Sign up for Thermach's newsletter.
New products. New solutions. No spam.
​
Email JOIN
Thank you for your interest in Thermach!
## Menu
## Follow us on
All equipment, parts and technology subject to availability and may change without notice. © 2024 Thermach LLC. All rights reserved. Images used with permission.
Your privacy is important to us. This is a secure site using encrypted Secure Socket Layer technology. Your data is safe and will not be shared.
bottom of page
Use tab to navigate through the menu items.!press to zoom!press to zoom!press to zoom!press to zoom1/1
# Custom Turnkey Solutions
We not only manufacture high quality thermal spray equipment and spare parts, we also design and develop full turnkey solutions.
Explore our comprehensive turnkey solutions, designed to meet the unique needs of your industry and application. From noise enclosures to robotic manipulation and efficient dust collection, we will work with you to develop a solution that is crafted to your specific application. Our automated solutions integrate seamlessly, boosting productivity and safety on your production floor.
# Applications & Industries
We have experience installing thermal spray equipment in a variety of industries, including aerospace, medical, oil & gas and power generation to name a few.  Whether looking to replace an aging line, add more capacity or just bringing thermal spray in for the first time, we can help.
# Why Thermach?
We take pride in not only the quality of our product, but the service we provide after the equipment is installed; we’ll pick up the phone!  Because we design and manufacture our thermal spray equipment, we are uniquely positioned to integrate our systems into customers specific applications.
Thermach is the predominant industry option for custom . Why? Simple. We're not your competitor. Your other options are competitors. They coat, we don't. We only supply thermal spray equipment and parts. Proceed with confidence working with our team to create a custom system that meets your exacting specs.
##### 
Use tab to navigate through the menu items.
# Thermal Spray Coating Systems & Equipment
Sustained technological advancements have increased demand for high performance coatings. This demand has reached nearly every industry and application. Thermach meets this demand delivering thermal spray coating systems that minimize  and .
Our thermal spray equipment repairs damaged,  or decaying surfaces, and can be applied to new components and parts to provide a more robust and durable surface.
Here are the thermal spray coating systems your Thermach team delivers:
## We don’t have any products to show here right now.
Plasma SprayElectric Arc SprayHVOFPowder FeedersCustom
# Plasma Spray
!
Conventional plasma spray, commonly referred to as atmospheric plasma spray (APS), is the most versatile method for applying thermal spray coatings. With the ability to control the many facets of the plasma spray process, you can not only spray a wide range of materials, from metallics to ceramics, but also onto virtually any material. With minimal coating distortion, the plasma torch can apply coatings to both small and large parts nearly continuously. The high degree of melting and particle velocity yields higher deposit densities and bond strengths than both flame and electric arc, making plasma coatings perfect for protection and refinishing applications.
Following you'll find Equipment, Parts & Information for the Thermach Plasma Spray Thermal Spray Coating System.
##### REQUEST MANUAL
# Plasma Control Systems
The Plasma Control System from Thermach is designed for user-friendly and safe operation. It is the industry leading choice for consistent plasma coatings.
To automate your thermal spray operation, see the NEW AT-3200 Mass Flow Control Console .
Thermach continues to provide the thermal spray industry with innovative, safe and authoritative designs. Your Thermach service team offers end-to-end set-up, product support, and custom equipment and part design.
You can count on Thermach for exceptional technology and production methods.
!PLASMA ARC SYSTEMPLASMA SPRAY FAQsPLASMA SYSTEM COMPONENTS
# Plasma System Components
# Plasma Torch Options
SG-100 Plasma TorchSG-100-90 Plasma Torch
Thermach\_Plasma Spray\_Torch Gun\_SG-100-90\_Color\_SquareSG-200 Plasma Torch2700 Plasma Torch2086 Plasma TorchPLASMA TORCH OPTIONS
# Plasma Hoses & Accessories
PLASMA HOSES & ACCESSORIES
# Plasma Cables
PLASMA CABLES
# Industries & Applications
InfrastructureTransportationErosion Resistant CoatingThermal Barrier CoatingPLASMA IND&APPS
# Order Plasma Spray Consumables Choose Your Plasma Torch
SG-100 Plasma TorchSG-100-90 Plasma TorchSG-200 Plasma Torch2700 Plasma Torch2086 Plasma Torch
# Electric Arc Spray
Commonly referred to as twin wire arc or metallizing, electric arc thermal spray is one of the most productive and economical thermal spray processes. The coating material, in wire form, is deposited on targeted substrates in molten form, creating extremely strong bonds. These coatings can serve as protective, decorative, or functional purposes, and are known for longevity, durability, and versatility. Thermach’s Electric Arc systems are designed to lower operator fatigue, are capable of robot integration, and significantly reduce maintenance costs.
Following you'll find Equipment, Parts & Information for the Thermach Electric Arc Thermal Spray Coating System.
# AT-400 Twin-Wire Electric Arc Spray System
The AT-400 high performance arc spray system combines the benefits of a “push” method wire feeder with the power of a 400-amp arc spray system.
For remote wire feed capabilities, see the NEW AT-400R Remote Electric Arc Spray System .
Consisting of a robust “push” method wire drive unit, reliable power supply, and light weight torch, the AT-400 electric arc spray system was designed to control costs and operator fatigue. With the feedstock and drive system located on the control console instead of the torch, your operator will experience less fatigue, as well as save you cost, and maintenance time compared to that of a conventional pull or push/pull system.
In addition to our hand-held torches being light, they also utilize our patented QuickChange Wire Guides.
Click the Electric Arc Spray product below and add the product to your quote request.
ELECTRIC ARC SYSTEM
# Torch Assembly Options
ELECTRIC ARC TORCH OPTIONS
# Wire Guide Options
Thermach offers several wire guide options for our customers. Our patented Quick Change guides fit both our AT-400 Standard,  1/8”, and Pull torches. Our other guides thread into our extension torches.
Operators can replace the consumable wire guides in less than 30 seconds using no tools with the exclusive patented Quick Change Wire Guide System. Unlike wire guides that are screwed into the torch body, the Quick Change guides can be rotated 180° when they are close to being worn out, adding more life.
Request QuotePatentedRequest QuoteRequest QuotePatentedRequest QuotePatentedRequest QuotePatentedRequest QuotePatentedRequest QuoteRequest QuotePatentedRequest QuotePatentedRequest QuoteRequest QuotePatentedRequest QuotePatentedRequest QuoteELECTRIC ARC WIRE GUIDES OPTIONS
# Air Cap Options
Expect optimal airflow and atomization with a variety of air caps designed to
produce the correct spray pattern for any job.
The High Velocity Air Cap produces a small, concentrated spray pattern and smooth coatings. Typical uses for this air cap are engineered coatings, which require low oxides and a tight, collimated spray pattern.
The Fan Spray Air Cap provides the largest possible spray area.
It is typically employed with zinc and aluminum feedstocks.
The Open Air Caps are used in processes where larger, coarse particles are desired.
Great for anti-skid applications.
Most air cap styles can be purchased with or without an arc shield. Arc shields are great when spraying out in the open, as they shield the operator from the torch’s UV light. Open arc caps, however, are great in automated operations or when spraying substrates that would reflect particulate back at the torch, as these particulates would buildup in a shielded cap.
ELECTRIC ARC AIR CAP OPTIONS
# Accessories & Consumables
ELECTRIC ARC ACCESSORIES & CONSUMABLES
# Control Box Options
We've got you covered for safely operating your Thermach AT-400 Electric Arc Thermal Spray System. Choose from a simple remote switch box or a remote control box.
ELECTRIC ARC CONTROL BOX OPTIONS
InfrastructureManufacturingEnergy & PowerAbrasion Resistant CoatingELECTRIC ARC IND & APPS
# Order Electric Arc Wire Guides
* Quick ViewAdd to Cart
* PatentedQuick ViewAdd to Cart