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A 115-volt welder can handle aluminum up to an eighth of an inch thick (3 mm) with adequate preheating, and a 230-volt machine can weld aluminum that's up to a quarter of an inch thick (6 mm). Consider a machine with an output greater than 200 amps if you will be welding aluminum daily.
This type of welding uses an electrical power source to create an arc between the base metal and an electrode stick or wire. The arc is struck by turning on the welding machine, adjusting the settings, getting safety gear and materials in place and then scratching or tapping the electrode against the base metal.IG welding is one of the more difficult welding processes to learn and is most often used to weld very thin pieces of stainless steel and non-ferrous metals such as magnesium and aluminum. Filler metal is added to the weld from a tungsten rod that is separate from the electrode.