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A 115-volt welder can handle aluminum up to an eighth of an inch thick (3 mm) with adequate preheating, and a 230-volt machine can weld aluminum that's up to a quarter of an inch thick (6 mm). Consider a machine with an output greater than 200 amps if you will be welding aluminum daily.
Use only pure argon. Welding wire: 4043 is a silicon alloy, which eases welding with good control of the weld puddle. 5356 is probably the most widely used and offers greater tensile strength. Spool Gun: Aluminum can easily bind in the welder like a wet noodle before feeding out the 15-foot gun cable.