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A 115-volt welder can handle aluminum up to an eighth of an inch thick (3 mm) with adequate preheating, and a 230-volt machine can weld aluminum that's up to a quarter of an inch thick (6 mm). Consider a machine with an output greater than 200 amps if you will be welding aluminum daily.
100 % argon gas is usually the gas of choice but mixtures like 50/50 argon/helium can be helpful for welding thick sections.Make sure the polarity is connected properly. mig welding aluminum requires reverse polarity. Another way of saying reverse polarity is Direct current electrode positive or DCEP.