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A 115-volt welder can handle aluminum up to an eighth of an inch thick (3 mm) with adequate preheating, and a 230-volt machine can weld aluminum that's up to a quarter of an inch thick (6 mm). Consider a machine with an output greater than 200 amps if you will be welding aluminum daily.
Aluminum is an excellent conductor of heat. It requires large heat inputs when welding is begun, since much heat is lost in heating the surrounding base metal. After welding has progressed a while, much of this heat has moved ahead of the arc and pre-heated the base metal to a temperature requiring less welding current than the original cold plate.