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A 115-volt welder can handle aluminum up to an eighth of an inch thick (3 mm) with adequate preheating, and a 230-volt machine can weld aluminum that's up to a quarter of an inch thick (6 mm). Consider a machine with an output greater than 200 amps if you will be welding aluminum daily.
Hobart 4043 Aluminum Stick Welding Electrode H722844-RDP. 10 piece package Hobart 1/8 inch diameter aluminum stick welding electrode for flat, horizontal or out-position aluminum welds. This electrode is designed to be used with DC (electrode positive) weld current ONLY. I own a AC-225-&AC/DC 225/125 LINCOLN ELECTRIC Will yourHarris 26 Aluminum Stick Welding Electrode-1#. Work with my Mac. The Harris 26 Aluminum Stick Welding Electrode - 1# is designed to work on DC weld current only..