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Plasma spray can be used to produce coatings. of virtually any metallic, cermet, or ceramic ma-. terial. The coatings are used for most of the types. of applications described in a subsequent section. The transferred plasma-arc process adds to. plasma spray the capability of substrate surface heat-. ing and melting. Figure 7 is a schematic repre-. sentation of the process.
Inside the Plasma Spray-Physical Vapor Deposition, or PS-PVD, ceramic powder is introduced into the plasma flame, which vaporizes it and then condenses it on the (cooler) workpiece to form the ceramic coating. Evaporative deposition: In which the material to be deposited is heated to a high vapor pressure by electrically resistive heating in low vacuum. 2  Pulsed laser deposition: In which a high-power laser ablates material from the target into a vapor.