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Thermoforming is a manufacturing process using thermoplastic sheet or film. Employees load the roll of plastic sheet or film on the roll-fed thermoformer roll stand and then thread it through the end feed rollers.
Injection Molding vs. Thermoforming. Thermoforming is commonly selected over injection molding for its flexibility in tooling and engineering, and its fast set-up and production of custom plastic enclosures. Advantages of Thermoforming compared to Injection Molding:1  Injection-molded quality.or fast set-up and production of plastic parts, especially large parts in quantities from dozens to thousands, ThermoFab's thermoforming and blended processes are commonly selected over injection molding. Time to market is greatly reduced-from files to finished products in 4-6 weeks!