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Step 7: Braze the Aluminum. Rub the brazing rod along the channel until it's filled in and finish it off with some more heat. If you don't get the aluminum hot enough the ... Using a propane torch and some aluminum brazing rods is a quick way to bonding aluminum without using a welder.
Method 1 Choose Equipment and Materials. Select more powerful welding machines for thicker metal. A 115-volt welder can handle aluminum up to an eighth of an inch thick (3 mm) with adequate preheating, and a 230-volt machine can weld aluminum that's up to a quarter of an inch thick (6 mm).