Keep in mind that not every PCB contains all the layers listed â the need for different layer types depends on the specifics of your design. Single layer boards typically include: a mechanical layer, a keep out layer, a routing layer, an overlay layer, a solder mask layer and a solder paste layer.
An austenitic (300 series) stainless steel will outlast both aluminum and steel exposed to rain or salt spray. Steel without a protective coating will do poorly in both environments but if properly plated or painted, may last a long time. The aluminum alloys likely to be found in many consumer products may develop âlawn chair diseaseâ exposed to at least urban rain and condensation but possibly also in cleaner environments as well (up to you to test).
The price of steel and aluminum is continually fluctuating based on global supply and demand, fuel costs and the price and availability of iron and bauxite ore; however steel is generally cheaper (per pound) than aluminum (see galvanized vs stainless for more info on steel).