Space Shuttle thermal protection system
On February 1, 2003, the Space Shuttle "Columbia" was destroyed on reentry due to a failure of the TPS. The investigation team found and reported that the probable cause of the accident was that during launch, a piece of foam debris punctured an RCC panel on the left wing's leading edge and allowed hot gases from the reentry to enter the wing and disintegrate the wing from within, leading to eventual loss of control and breakup of the shuttle.
Space Shuttle Columbia disaster
"Columbia"s flight data recorder was found near Hemphill, Texas, on March 19, 2003. Unlike commercial jet aircraft, the space shuttles did not have flight data recorders intended for after-crash analysis. Instead, the vehicle data were transmitted in real time to the ground via telemetry. Since "Columbia" was the first shuttle, it had a special flight data OEX (Orbiter EXperiments) recorder, designed to help engineers better understand vehicle performance during the first test flights. After the initial Shuttle test-flights were completed, the recorder was never removed from "Columbia", and it was still functioning on the crashed flight. It recorded many hundreds of parameters, and contained very extensive logs of structural and other data, which allowed the CAIB to reconstruct many of the events during the process leading to breakup. Investigators could often use the loss of signals from sensors on the wing to track how the damage progressed. This was correlated with forensic debris analysis conducted at Lehigh University and other tests to obtain a final conclusion about the probable course of events.