Space Shuttle thermal protection system
On February 1, 2003, the Space Shuttle "Columbia" was destroyed on reentry due to a failure of the TPS. The investigation team found and reported that the probable cause of the accident was that during launch, a piece of foam debris punctured an RCC panel on the left wing's leading edge and allowed hot gases from the reentry to enter the wing and disintegrate the wing from within, leading to eventual loss of control and breakup of the shuttle.
Space Shuttle Columbia disaster
For the repair, the CAIB determined that the astronauts would have to use tools and small pieces of titanium, or other metal, scavenged from the crew cabin. These metals would help protect the wing structure and would be held in place during re-entry by a water-filled bag that had turned into ice in the cold of space. The ice and metal would help restore wing leading edge geometry, preventing a turbulent airflow over the wing and therefore keeping heating and burn-through levels low enough for the crew to survive re-entry and bail out before landing. The CAIB could not determine whether a patched-up left wing would have survived even a modified re-entry, and concluded that the rescue option would have had a considerably higher chance of bringing "Columbia"'s crew back alive.