Kennedy Space Center
On February 1, 2003, "Columbia" and her crew of seven were lost during re-entry over Texas during the STS-107 mission (the 113th shuttle flight); a vehicle breakup triggered by damage sustained during launch from Pad 39A on January 16, when a piece of foam insulation from the orbiter's external fuel tank struck the orbiter's left wing. During reentry, the damage created a hole allowing hot gases to melt the wing structure. Like the "Challenger" disaster, the resulting investigation and modifications interrupted shuttle flight operations at KSC for more than two years until the STS-114 launch on July 26, 2005.
Space Shuttle Columbia disaster
For the repair, the CAIB determined that the astronauts would have to use tools and small pieces of titanium, or other metal, scavenged from the crew cabin. These metals would help protect the wing structure and would be held in place during re-entry by a water-filled bag that had turned into ice in the cold of space. The ice and metal would help restore wing leading edge geometry, preventing a turbulent airflow over the wing and therefore keeping heating and burn-through levels low enough for the crew to survive re-entry and bail out before landing. The CAIB could not determine whether a patched-up left wing would have survived even a modified re-entry, and concluded that the rescue option would have had a considerably higher chance of bringing "Columbia"'s crew back alive.