Elmer Keiser Bolton
When Wallace Carothers arrived at DuPont in 1928 one of the tasks his group took on was the development of new synthetic fibers for textiles. At that time a number of natural polymers such as latex and cellulose were in common use, rayon as a semisynthetic from nitrated cellulose had recently been improved and begun upending the textile industries, and some fully synthetic polymers such as bakelite were also known and being used for certain applications, but the existing fully synthetic polymers could not be drawn into fibers and spun into thread, so great opportunity existed to manufacture thread and yarn from synthetic polymers to join or replace the existing fibers in the market (natural fibers such as cotton, wool, linen, and silk and artificial fiber in the various recently emerged types of rayon).
Polyacrylonitrile
Polyacrylonitrile (PAN) was first synthesized in 1930 by Hans Fikentscher and Claus Heuck in the Ludwigshafen works of the German chemical conglomerate IG Farben. However, as PAN is non-fusible, and did not dissolve in any of the industrial solvents being used at the time, further research into the material was halted. In 1931, Herbert Rein, head of polymer fiber chemistry at the Bitterfeld plant of IG Farben, obtained a sample of PAN while visiting the Ludwigshafen works. He found that pyridinium benzylchloride, an ionic liquid, would dissolve PAN. He spun the first fibers based on PAN in 1938, using aqueous solutions of quaternary ammonium sodium thiocyanate and aluminum perchlorate for the production process and considered other solvents including DMF. However, commercial introduction was delayed due to the wartime stresses on infrastructure, inability to melt the polymer without degradation, and solvents to allow solution processing were not known yet (Cox and McIntyre, 2000). The first mass production run of PAN fiber was in 1946 by American chemical conglomerate DuPont. The German intellectual property had been stolen in Operation Paperclip. The product, branded as Orlon, was based on a patent filed exactly seven days after a nearly identical German claim.