Cast iron
Cast iron is made from pig iron, which is the product of smelting iron ore in a blast furnace. Cast iron can be made directly from the molten pig iron or by re-melting pig iron, often along with substantial quantities of iron, steel, limestone, carbon (coke) and taking various steps to remove undesirable contaminants. Phosphorus and sulfur may be burnt out of the molten iron, but this also burns out the carbon, which must be replaced. Depending on the application, carbon and silicon content are adjusted to the desired levels, which may be anywhere from 2–3.5% and 1–3%, respectively. If desired, other elements are then added to the melt before the final form is produced by casting.
Rain gutter
Cast iron gutters were introduced in the late 18th century as an alternative to lead. Cast iron enabled eaves gutters to be mass-produced: they were rigid and non-porous while lead could only be used as a liner within timber gutters. Installation was a single process and didn't require heat. They could be attached directly to the fascia board. Cast iron gutters are still specified for restoration work in conservation areas, but are usually replaced with cast aluminium made to the same profile. Extruded aluminium gutters can be made to a variety of profiles from a roll of aluminium sheet on site in lengths of up to 30m. They feature internal brackets at 400mm spacing.