Elmer Keiser Bolton
When Wallace Carothers arrived at DuPont in 1928 one of the tasks his group took on was the development of new synthetic fibers for textiles. At that time a number of natural polymers such as latex and cellulose were in common use, rayon as a semisynthetic from nitrated cellulose had recently been improved and begun upending the textile industries, and some fully synthetic polymers such as bakelite were also known and being used for certain applications, but the existing fully synthetic polymers could not be drawn into fibers and spun into thread, so great opportunity existed to manufacture thread and yarn from synthetic polymers to join or replace the existing fibers in the market (natural fibers such as cotton, wool, linen, and silk and artificial fiber in the various recently emerged types of rayon).
Acrylic fiber
Acrylic fibers are synthetic fibers made from a polymer (polyacrylonitrile) with an average molecular weight of ~100,000, about 1900 monomer units. For a fiber to be called "acrylic" in the US, the polymer must contain at least 85% acrylonitrile monomer. Typical comonomers are vinyl acetate or methyl acrylate. DuPont created the first acrylic fibers in 1941 and trademarked them under the name Orlon. It was first developed in the mid-1940s but was not produced in large quantities until the 1950s. Strong and warm, acrylic fiber is often used for sweaters and tracksuits and as linings for boots and gloves, as well as in furnishing fabrics and carpets. It is manufactured as a filament, then cut into short staple lengths similar to wool hairs, and spun into yarn.