ENGINEERING ASSISTANT Summary Product Process engineer three years experience leading projects new product development, new model assembly launch, quality Toyota production systems. Extensive understanding process engineering design development automotive systems. Skills C, R, Catia, AutoCAD, ANSYS, Microsoft office, Product Project Management, GD&T, Minitab, Kanban, Kaizen, FMEA. development. Toyota production systems, APQP, PPAP, 8D, 5 why, KPI's, Reliability SAE Standards, Vehicle ergonomics, DVP&R, QCC, CNC engineering. Programming Experience 07/2017 08/2017 Engineering Assistant Company Name － City State Developed Delphi's SPQVC (Safety, People, Quality, Volume Cost) metrics cut assembly issues 10%. Developed APQP, cost estimations integrated new fuel injectors models remanufacturing process line. Performed PFMEA, root cause analysis lead cross functional teams resolve quality downtime issues. Sustained monitored lean manufacturing (5S, workplace safety, Kaizen, Single piece flow) drove continuous improvement. 06/2013 06/2016 Engineer Company Name － City State Designed, developed, tested introduced new product manufacturing line. Developed control plans schedules support prototype development, pre production zero defect production parts launc h. Studied market forecast, conducted benchmarking manufacturing cost analysis new product introduction. Lead APQP, DVP&R PPAP development conducted DFMEA new product development. Scheduled coordinated phases project (cost, tooling, equipment,) develop 'World class model line manufacturing' imp lementing (TPS). Successfully launched new product assembly project worth $100 million adhering Toyota standards. Performed design reviews, documented BOM created assembly process documentations. Reduced manufacturing costs 30% improving SQD (Safety, Quality Delivery) KPI's metrics. Performed ensured quality reliability processes developed validation recovery plans. Spearheaded cost estimations closure non-conformance reports using quality tools (Pareto charts, Fishbone analysis, 8D, 5Why, FMEA). Developed actions IPQPR's (In process quality problem reports), SQPR's (Supplier quality problem reports) present Japanese quality teams. Prepared product process engineering change requests (ECR's) documentations, cost reduction proposals presented management. Developed manufacturing process layout, control plans, work instructions PFMEA. Major Projects. University Michigan Dearborn Product Development Designed manually operated juicer using CATIA V5, prototyped part using additive manufacturing (3D Printing), used benchmarking, customer surveys, DFMEA brainstorming methodologies build business portfolio using lean canvas. Occupant package design Assessing driver requirements like seat track length, head clearance, entrance height, steering wheel height diameter, accelerator heal point important driver's requirement design new compact sedan help Anthropometric data SAEJ1100v005, SAEJ1516v002, SAEJ1517v002 benchmarking analysis. Vehicle package analysis evaluation cargo compartment Analyzed vehicle attribute requirements like cost, quality, operation packaging cargo compartment benchmarking three entry level sedans evaluating results using ANOVA customer feedback reliability. Analysis driver door interior trim panel using Quality function deployment (QFD) Evaluated HMI logical layout packaging systems interior trim panel benchmarking compact sedans, interviewed customers user experience, used QFD take suggestions find area improvements. Exterior mechanical package analysis Developed interface diagram interface matrix represent various functions components. Studied vehicle anatomy decomposing vehicle systems, sub-systems, components. Vehicle body side aperture spot welding Conducted detailed analysis spot welding BIW, determined robot base end effector motion factors complete station design using 4M. Gearbox FMEA Conducted detailed study potential failure causes 6X4 truck gearbox casing failure fracture using DFMEA PFMEA. Implemented DFA DFM derive optimal design ease assembly disassembly gearbox casing. Design assembly Proposed assembly line plant 138 stations volume requirement 240k vehicles, analyzed JPH, throughput, bottleneck, labor hours, number shifts operators, length station line speed. Six Sigma Implemented lean six sigma concepts improve efficiency base coat usage body paint shop DMAIC methodology. Education Training 04/2018 Master Science Manufacturing Systems Engineering University Michigan Dearborn － City State Manufacturing Systems Engineering 06/2013 Bachelor Engineering Mechanical Engineering Visvesvaraya Technological University Mechanical Engineering Skills anatomy, AutoCAD, benchmarking, CATIA, CNC, cost analysis, ergonomics, lean manufacturing, manufacturing process, Minitab, packaging, process engineering, Product Development, surveys, validation, welding