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Freeform® TL 1000 – 5-Axis Ultra Precision Machining System
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Nanoform L 1000 ultra grind
Freeform® MGG – and Ultra Precision Mill
다이아몬드 터닝을 위한 기계 카메라 옵션들
강 금형 인서트의 초음파 지원 가공
Whether you need to manufacture a freeform part today or want the flexibility for future market requirements, the Freeform® TL 1000 is precisely the machine you need.
Precitech has added our 500 mm X axis to the field proven Freeform TL platform, increasing flexibility and precision. The result is the largest commercially available ultra precision freeform machining system - the Freeform TL 1000.
Customers can diamond turn, micro-mill, micro-grind, and groove non-rotationally symmetric surfaces on a one-meter platform.
Industry leading swing and load capacity
Flexibility to produce freeform geometries with 3 linear and 2 rotary CNC axes
5 Axis freedom with 3 axis performance Y axis and spindle designed for maximum thermal stability
Thermally controlled enclosure options insure accuracy during long cutting-time parts
Reduced sensitivity to vibration enabled by its integral TMC MaxDamp® isolation system
Capability to produce large and small parts auxiliary spindle mount to the X axis
Surface roughness: <1.5 nm Sa
Form accuracy: <0.125 µm P-V
(tested and measured on one surface upon request)
Surface roughness: <10 nm Sa
(<3 nm is achievable with optimum material and cutting conditions)
Form accuracy: <0.2 µm P-V
1000 mm dia. maximum
530 to 680 mm over B axis depending on configuration
(can be expanded upon request)
Features & Options +
Temperature control room with easy access doors and roof panel for crane access
Work envelope. Granite risers used to elevate the X axis, minimizing ABBE offset errors
Available with Praecis air shower for up to +/- 0.01°C temperature control accuracy
Available PEPS II-VX active on-machine vibration cancellation and leveling
Machine Base and Control
Sealed natural granite base provides exceptional long term machine tool stability
Ultra precision five axis CNC contouring machine
Self leveling dual chamber pneumatic isolation system (Optional PEPS® II-VX active vibration cancellation available)
UPx™ machine tool control operating system with UPx Data Store and Windows sub systems
QNx real time operating system with 64 bit floating point decimal precision
0.01 nm linear / 0.0000001˚ rotary
Surface finish < 1.5 nm Sa
Form accuracy < 0.125 µm P-V
Surface roughness < 10 nm Sa (< 3 nm is achievable with optimum material and cutting conditions)
Milling form accuracy < 0.2 µm P-V
Linear Oil Hydrostatic Slideways
Hydrostatic bearing slideways with symmetrical linear motor placement and liquid cooling
X axis: 500 mm (19.7 in.) Vertical Y axis: 150 mm (5.9 in.) Z axis: 300 mm (11.8 in.)
3000 mm/min. (118 in./min.)
Linear Motors used in all three linear axes
8 pm (0.008 nm) for all three linear axes
Straightness horizontal / vertical
X axis: 0.5 µm (12 µin.) /0.75 µm (30 µin.) over full travel
Y axis: 0.5 µm (20 µin.) over full travel both directions; 0.3 µm over the central 100 mm
Z axis: 0.5 µm (12 µin.) / 0.75 µm (30 µ/in.) over full travel
X, Z pitch / roll motion
Y pitch / yaw motion
X, Z vertical/horizontal stiffness
438 N/µm (2,500,000 lbs/in.) in both directions
Y axis in the X and Z direction
263 N/µm (1,500,000 lbs/in.) in both directions
Y axis working load capacity
91 kg (200 lbs)
Hydrostatic oil supply system
Hydro-7 Smart Servo Control, low pulsation pump, optional thermal control
Workholding air bearing spindle
High Performance HS150 Spindle
Spindle air bearing type
Slot type thrust bearing
Steel shaft / Bronze journal
1000 mm max | 530 mm dia. over the B axis
@ spindle nose with Y axis locked down
136 kg (300 lbs) @100 PSI / 204 kg (450 lbs) @150 PSI
230 N/µm (1,314,000 lbs/in.)
130 N/µm (743,600 lbs./in.)
Axial/Radial ≤ 15 nm (0.6 µin.)
Liquid cooled chiller +/- 0.1°C accuracy
0.010 arc-sec 16,200 line encoder (0.018 arc-sec 9,000 line encoder available)
2,000 RPM (4,000 RPM with 9,000 line encoder)
Workholding spindle max speed
Rotary Oil hydrostatic B-axis
HydroRound II Rotary B-axis with Hydrolock
Patented self compensated oil hydrostatic bearing, Bi-conic, integral brushless DC motor
454 kg (1,000 lbs)
381 mm (15 in.) diameter
0.10 µm (4 µin.) @ tool height (6.9 in. above table top), can be improved with optional error mapping
0.10 µm (4 µin.)
1.0 nm/mm (1.0 µ/in.)
525 N/µm (3,000,000 lbs/in.)
875 N/µm (5,000,000 lbs/in.)
17 N-m/µrad (150 inch-lbs/µrad)
> 108 N-m / 80 ft-lb
Optional Milling / Grinding Spindles
Levicron High Speed Milling Spindle
690 kPA (100 PSI)
610 kPA (88 PSI)
50 l/m (1.7 SCFM)
70 l/m (2.5 SCFM)
32 kg (70 lbs) ultimate load capacity
29 kg (65 lbs) ultimate load capacity
70 N/µm (400,000 lbs/in.)
50 N/um (285,000 lbs/in.)
22 N/µm (125,000 lbs/in.)
35 N/um (200,000 lbs/in.)
Under 0.05 µm (2 µin.)
< 30 nm asynchronous
Under 0.05 µm (2 µin.)
< 30 nm asynchronous
80,000 RPM (stiffness increases 50% with 60k RPM model)
208 or 230 VAC - 1 phase - 50/60 Hz - 4.5 KVA
Typical: 14 SCFM at 100 psig, filtered to 50 µm and dry to 10°C dew point
Machine size and weight
3505 mm x 3442 mm x 2670 mm (138 in. x 136 in. x 105 in.)
(approximate with freestanding room, not including control pendant or auxiliary equipment)
Freeform TL 1000 - English
Freeform TL 1000 - Chinese
AMETEK Ultra Precision Technologies
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