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Production - Gebr. Kemper GmbH + Co. KG
Film Bygningsteknik og støbeteknik
FROSTI® frostsikkert udendørs armatur
Frostsikre udendørsarmaturer og apparattilslutningsventil
Film Bygningsteknik og støbeteknik
Film Bygningsteknik og støbeteknik
A little better every day
True to our philosophy: that nothing is so good that it can’t still be improved a little, we support our customers with our experience in te structure and design of a new part. So with this in mind, we conceptualise, design and optimise your specifications and requirements on request and show you where there is potential for improvement. Consistent support from CAD design right through to te finished end product saves time and money. Moreover, in order to ensure environmentally-friendly production that uses less resources and provides quality assurance, te casting process undergoes computer-aided simulation beforehand. When we receive new enquiries we are in a position to present samples to our customers within a very short timeframe thanks to our innovative tooling technologies.
When components have an especially complex internal geometry and in order to combine multiple functions, we build equipment which rules out potential core mismatching right from te start and ensures a consistent wall thickness.
Continuous review of te processes
To achieve this, we have furnaces in which various copper-tin alloys can also be cast. Individual casting parameters are stored in te machine controls for each cast part, ensuring reproducible results. Te entire forming process is continuously monitored by our skilled foundry workers and safety in te production process is guaranteed by documentation throughout.
Competence in te foundry only really pays off when you can produce high quality parts in practice. In other words, as precise and environmentally friendly as possible. Our state-ofthe-art machinery offers us te ideal conditions to do just this. It encompasses every machining possibility from large and medium to small production runs; from 80 grams to 25 kilograms and robotic loading and unloading using camera recognition. We also have automated wash and leak testing equipment which was developed especially for large production runs such as fittings.
CNC rotary transfer machines,
Te mechanical processing of fittings, valve bodies, water meter sections and many other applications takes place on CNC rotary transfer machines, which fulfil all of te requirements of batch production for even complex cast parts extremely precisely and efficiently.
Our horizontal 4-axis processing centre allows te production of highly complex bodies such as those required in water treatment.
Every single cast part is tested for tightness. Te fittings are washed in te machine and tested underwater at 6 bar air (bubble test) in an automated process. Te trained eye of te responsible employee decides whether te quality of te cast part meets te requirements. This also includes a visual inspection of every part.
3D coordinated measuring machine
Last but not least, te required quality is checked by our skilled employees on a 3D coordinated measuring machine – ensuring that only perfect parts leave our factory.
Gebr. Kemper GmbH + Co. KG
Arnold Nielsens Boulevard 72-74
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