text: The production of ferronickel from laterites takes place in a context that is much more favorable to the Krupp-Renn process than to the steel industry. Lateritic ores in the form of saprolite are poor, very basic and contain iron. Production volumes are moderate, and the nickel chemistry is remarkably amenable to rotary kiln reduction. The process is therefore attractive, but regardless of the metal extracted, mastering all the physical and chemical transformations in a single reactor is a real challenge. The failure of the Larco plant at Lárymna, Greece, illustrates the risk involved in adopting this process: it was only when the ore was ready for industrial processing that it proved incompatible with the Krupp-Renn process.
  As a result, lower-temperature reduction followed by electric furnace smelting allows each stage to have its own dedicated tool for greater simplicity and efficiency. Developed in 1950 at the  in New Caledonia, this combination has proven to be both cost-effective and, above all, more robust. Large rotating drums (5 m in diameter and 100 m or even 185 m long) are used to produce a dry powder from nickel ore concentrate. This powder contains 1.5 to 3% nickel. It leaves the drum at 800–900 °C and is immediately melted in electric furnaces. Only partial reduction takes place in the drums: a quarter of the nickel comes out in metallic form, the rest is still oxidized. Only 5% of the iron is reduced to metal, leaving unburned coal as fuel for the subsequent melting stage in the electric furnace. This proven process (also known as the RKEF process, for Rotary Kiln-Electric Furnace) has become the norm: at the beginning of the 21st century, it accounted for almost all nickel laterite processing.
  In the early 21st century, however, the Nihon Yakin Kogyo foundry in Ōeyama, Japan, continued to use the Krupp-Renn process to produce intermediate grade ferronickel (23% nickel), sometimes called nickel pig iron. With a monthly output of 1,000 tons of Luppen and a production capacity of 13 kt/year, the plant is operating at full capacity. It is the only plant in the world using this process. It is also the only plant using a direct reduction process to extract nickel from laterite. The process, which has been significantly upgraded, is called the "Ōeyama process".
  The Ōeyama process differs from the Krupp-Renn process in the use of limestone and the briquetting of the ore prior to charging. It retains its advantages, which are the concentration of all pyrometallurgical reactions in a single reactor and the use of standard (i.e. non-coking) coal, which covers 90% of the energy requirements of the process. Coal consumption is only 140 kg per ton of dry laterite, and the quality of the ferronickel obtained is compatible with direct use by the steel industry. Although marginal, the Krupp-Renn process remains a modern, high-capacity process for the production of nickel pig iron. In this context, it remains a systematically studied alternative to the RKEF process and the "sinter plant-blast furnace" combination.