  Next generation cosmic microwave background (CMB) polarization anisotropy
measurements will feature focal plane arrays with more than 600 millimeter-wave
detectors. We make use of high-resolution photolithography and wafer-scale etch
tools to build planar arrays of corrugated platelet feeds in silicon with
highly symmetric beams, low cross-polarization and low side lobes. A compact
Au-plated corrugated Si feed designed for 150 GHz operation exhibited
performance equivalent to that of electroformed feeds: ~-0.2 dB insertion loss,
<-20 dB return loss from 120 GHz to 170 GHz, <-25 dB side lobes and <-23 dB
cross-polarization. We are currently fabricating a 50 mm diameter array with 84
horns consisting of 33 Si platelets as a prototype for the SPTpol and ACTpol
telescopes. Our fabrication facilities permit arrays up to 150 mm in diameter.

Instrumentation and Methods for Astrophysics;Cosmology and Nongalactic Astrophysics