3D printed 'soft robot' that can negotiate rough terrain
A 3D-printed soft robot that can climb over obstacles and negotiate rough terrain has been developed by engineers at the University of California, San Diego. The quadruped uses a combination of soft and hard materials, making it more agile and adaptable than its predecessors. It could be used in search and rescue, or to capture sensor readings in harsh environments. The robot will be presented at the IEEE International Conference on Robotics and Automation in Singapore.
Engineers in the US have taken inspiration from nature to develop the first soft robot that can negotiate rough terrain and climb over obstacles.

Jacobs School of Engineering/UC San Diego

The 3D-printed, four-legged robot has been created by researchers led by Michael Tolley, a mechanical engineering professor at the University of California, San Diego. The robot, which could be used to capture sensor readings in dangerous environments or for search and rescue, will be presented at the IEEE International Conference on Robotics and Automation from May 29 to June 3 in Singapore.

According to UCSD, the breakthrough was made possible with a high-end printer that allowed researchers to print soft and rigid materials together within the same components.

Bringing together soft and rigid materials will help create a new generation of fast, agile robots that are more adaptable than their predecessors and can safely work side by side with humans, said Tolley.

The idea of blending soft and hard materials into the robot's body came from nature, he added. "In nature, complexity has a very low cost," Tolley said. "Using new manufacturing techniques like 3D printing, we're trying to translate this to robotics."

So far, soft robots have only been able to shuffle or crawl on the ground without being able to lift their legs but the UCSD robot surpasses these attributes by walking.

Researchers successfully tested the tethered robot on large rocks, inclined surfaces and sand. The robot also was able to transition from walking to crawling into an increasingly confined space.

Dylan Drotman, a PhD student at the Jacobs School of Engineering at UC San Diego, led the effort to design the legs and the robot's control systems. He also developed models to predict how the robot would move, which he then compared to how the robot actually behaved in a real-life environment.

The legs are made up of three parallel, connected sealed inflatable actuators that were 3D-printed from a rubber-like material. The chambers are hollow on the inside, so they can be inflated. On the outside, the chambers are bellowed, which allows engineers to better control the leg movements; when one chamber is inflated and the other two aren't, the leg bends. The legs are laid out in the shape of an X and connected to a rigid body.

The robot's gait depends on the order of the timing, the amount of pressure and the order in which the pistons in its four legs are inflated. The robot's walking behaviour in real life also closely matched the researcher's predictions. This will allow engineers to make better-educated decisions when designing soft robots.

The current quadruped robot prototype is tethered to an open source board and an air pump. Researchers are now working on miniaturising both the board and the pump so that the robot can walk independently. The challenge here is to find the right design for the board and the right components, such as power sources and batteries, Tolley said.