text:
Sample records for bituminous coatings
Study on Plastic Coated Overburnt Brick Aggregate as an Alternative Material for Bituminous Road Construction
Dipankar Sarkar
Full Text Available There are different places in India where natural stone aggregates are not available for constructional work. Plastic coated OBBA can solve the problem of shortage of stone aggregate to some extent. The engineers are always encouraged to use locally available materials. The present investigation is carried out to evaluate the plastic coated OBBA as an alternative material for bituminous road construction. Shredded waste plastics are mixed with OBBA in different percentages as 0.38, 0.42, 0.46, 0.50, 0.54, and 0.60 of the weight of brick aggregates. Marshall Method of mix design is carried out to find the optimum bitumen content of such bituminous concrete mix prepared by plastic coated OBBA. Bulk density, Marshall Stability, flow, Marshall Quotient, ITS, TSR, stripping, fatigue life, and deformations have been determined accordingly. Marshall Stability value of 0.54 percent of plastic mix is comparatively higher than the other mixes except 0.60 percent of plastic mix. Test results are within the prescribed limit for 0.54 percent of plastic mix. There is a significant reduction in rutting characteristics of the same plastic mix. The fatigue life of the mix is also significantly higher. Thus plastic coated OBBA is found suitable in construction of bituminous concrete road.
Technical and economic assessment of process of treatment of coated bituminous sludge by combustion/vitrification (report PNGMDR 2013-2015)
This note reports the assessment of a processing by combustion/vitrification of about 60.000 parcels of coated bituminous sludge belonging to intermediate-level long-lived and low-level long-lived category, and warehoused on the Marcoule CEA site. This assessment identifies the front-end cost of an exploratory R and D which would be required to undo technological locks, the cost of design, realisation and exploitation of the associated installation, and the negative features dues to the lack of technological maturity and to the management of environmental risks and impacts in comparison with the reference industrial solution (geological storage). As a conclusion, the authors state that the process is still not technically feasible
Recovering bituminous matter from shale
Ryan, H D
A process is described for obtaining valuable hydro-carbons from bituminous solids such as shale and the like, which comprises digesting a mixture of such a bituminous solid with a hydro-carbon liquid, the digestion being conducted at temperature high enough to effectively liquefy heavy bituminous matter contained in the solid but insufficiently high to effect substantial distillation of heavy bituminous matter, separating a resultant liquid mixture of hydrocarbons from the residue of such bituminous solid and refining the liquid mixture.
Bituminization plant Jaslovske Bohunice
In this leaflet the principle of the bituminization plant for radioactive concentrate (the intermediate liquid radioactive waste generated during the NPP A1, V-1, V-2 operations) solidification used in the Bohunice Radwaste Treatment Centre (BSC RAO) is presented
Carbonizing bituminous minerals
A process for carbonizing bituminous minerals, like oil-shale, in a furnace with addition of air in the presence of heat-receiving material is characterized by the fact that to the feed such solid or liquid material (with the exception of oil) is added, which, through vaporization or heat-binding decomposition or conversion, hinders the establishment of excessive temperatures.
Carbonizing bituminous materials
A process for carbonizing bituminous materials, like mineral coal, brown coal, oil shale, and the like, by means of hot gass is characterized in that, these (gases) flush through the feed in the temperature-state above 450/sup 0/C, while below 450/sup 0/C they are led past the feed and act on it by heat conductivity, convection, and gas radiation or only by heat conduction.
Distillation of bituminous substances
du Buisson, M A.B.B.
New and improved methods are described for the distillation of bituminous schistus and other bituminous substances, as well as for the purification, rectification, and preparation necessary for the employment of the productions obtained by such distillation for various useful purposes. This invention consists, first, in the arrangement and construction of furnace or apparatus for the distillation of schistus, and (any) other bituminous rocks. This furnace is made of circular brick-work, and is provided with the requisite number of fires placed round the circumference. The retort is of a conical or funnel shape, and when ready for use, has the appearance of one inverted cone being placed within a larger cone, in such a manner as to leave a space between the two cones for the reception of the schistus. Both cones are capable of being closed at their apexes, and their mouths, which are placed upwards, are connected together, and hermetically closed by a flat ring. The flame draft is caused to impinge against the lower portion of the outer cone and ascending, turns over the upper edge and descends within the inner cone to the mouth of the chimney, which is placed in the interior, and as low as may be convenient. A third cone is so placed within the inner cone as to cause the flame draft, in its descent, to bind against the surface of the retort.
Treating bituminous shale
Ginet, J H
Apparatus for the treatment of bituminous shales is described wherein a number of separate compartments are arranged in alignment and communicate with each other near the bottom thereof, each of the compartments being provided with outlets for the gases evolved therein, while agitators are arranged in each of the compartments, each agitator being composed of a number of shovels which sweep up the comminuted shale at their forward end and discharge it at their rearward end into the path of the next adjacent agitator.
Aqueous radioactive waste bituminization
Williamson, A.S.
The bituminzation of decontamination and ion exchange resin stripping wastes with four grades of asphalt was investigated to determine the effects of asphalt type on the properties of the final products. All waste forms deformed readily under light loads indicating they would flow if not restrained. It was observed in all cases that product leaching rates increased as the hardness of the asphalt used to treat the waste increased. If bituminization is adopted for any Ontario Hydro aqueous radioactive wastes they should be treated with soft asphalt to obtain optimum leaching resistance and mechanical stability during interim storage should be provided by a corrosion resistant container
Bituminous sands : tax issues
Patel, B.
This paper examined some of the tax issues associated with the production of bitumen or synthetic crude oil from oil sands. The oil sands deposits in Alberta are gaining more attention as the supplies of conventional oil in Canada decline. The oil sands reserves located in the Athabasca, Cold Lake and Peace River areas contain about 2.5 trillion barrels of highly viscous hydrocarbons called bitumen, of which nearly 315 billion barrels are recoverable with current technology. The extraction method varies for each geographic area, and even within zones and reservoirs. The two most common extraction methods are surface mining and in-situ extraction such as cyclic steam stimulation (CSS); low pressure steam flood; pressure cycle steam drive; steam assisted gravity drainage (SAGD); hot water flooding; and, fire flood. This paper also discussed the following general tax issues: bituminous sands definition; bituminous sands leases and Canadian development expense versus Canadian oil and gas property expense (COGPE); Canadian exploration expense (CEE) for surface mining versus in-situ methods; additional capital cost allowance; and, scientific research and experimental development (SR and ED). 15 refs
Distilling bituminous materials
Forrest, C N; Hayden, H P
Bituminous materials such as heavy asphaltic residues from petroleum distillation or natural bitumens such as gilsonite, grahamite, etc. are distilled in presence of a carrier consisting of pieces of inert refractory material and by the heat generated by combustion of the coke which remains on the carrier after distillation. A vertical cylindrical retort, in which a wood and coal fire is first made, is charged with an inert refractory substance such as pumice stone, broken firebrick, burnt fire clay, carborundum, ash, etc. mixed with a bituminous substance, which, if fusible, may be melted and added in a rotary drum. The mixture passes downwards through the retort, first through regions in which the hydrocarbons are distilled and cracked and then through a region in which the remaining carbon is burnt by a limited supply of air and steam admitted through a grate. The inert material is discharged through a water seal and used again. Vapors, withdrawn from the retort though an outlet, pass through a heat intercharger and separator and are treated with a spray of sulfuric acid to separate ammonia in a scrubber, with water sprays to condense oil in scrubbers, and with oil in a scrubber.
Bituminization of liquid radioactive waste. Part 3
G'oshev, G.S.; Gradev, G.D.; Stefanova, I.G.; Milusheva, A.G.; Guteva, E.S.; Stefanov, G.I.
The elaborated technology for bituminization of liquid radioactive wastes (salt concentrates) is characterized by the fact that the bituminization process takes place in two stages: concentration of the liquid residue and evaporation of the water with simultaneous homogeneous incorporation of the salts in the melted bitumen. An experimental installation for bituminization of salt concentrates was designed on the basis of this technology. The experience accumulated during the design and construction of the installation for bituminization of salt concentrates could be used for designing and constructing an industrial installation for bituminization of the liquid residue of the nuclear power plants. 2 tabs., 3 figs., 3 refs
Distilling oils and bituminous materials
Hutz, H
In the distillation of bituminous materials such as coal, brown coal, peat, or mineral and tar oils or tar, in the presence of hot neutral gases such as hydrogen, illuminating gas, or water-gas, sulfur dioxide is also fed into the above-mentioned materials or into the vapors evolved therefrom. By this treatment better products are obtained.
Process of recovering bituminous materials
A modification of the process covered by German Patent 389,393 for recovering bituminous materials from oil shale by extraction is disclosed consisting, in place of or besides wood spirit oil, of acetone oil, suitably of boiling point 80 to 130/sup 0/C, being used as the extraction medium.
Waste bituminization system in CDTN
Guzella, M.F.R.; Miaw, S.T.W.
Experimental works on low level waste bituminization have been developed at the Radioactive Waste Treatment Division of CDTN. A small scale bitumen extruder (1 kg/h) similar to the Angra II one is in operation. Some types of Brazilian bitumen have been selected and incorporation experiments with different types of waste were carried out; the operating conditions have been defined and the final product properties investigated. (author) [pt
Apparatus for treating bituminous shale
A method is given of transforming finely crushed bituminous shale, for instance of maximum particle size of about 5 mm, into balls, nodules, or similar shapes, in which the shale to be treated is passed in the form of lumps through a rotary drum. The finely crushed shale with a higher content of moisture is brought into contact with finely crushed shale of a lower content of moisture, and thereby serves as kernel material during the formation of the nodules or similar shapes.
Evaluation of bituminized waste reactivity
Camaro, S.; Moulinier, D.
The bituminization process has been used for conditioning low and medium level (LML) radioactive waste, particularly to immobilize coprecipitation slurries and evaporation concentrates generated by effluent treatment. The process consists in mixing bitumen matrix with inactive soluble and slightly soluble salts added to insolubilize the radionuclides or resulting from the neutralization of acid effluents. This operation is performed at a sufficient temperature - depending on waste composition and bitumen grade to ensure the flow of the resulting mixture into metal containers. Exothermicity due to salts/salts or salts/bitumen reactions depending on the type of waste can be induced during or after the mixing step. This could produce an additional heat emission that the drum must be able to release to avoid a potentially incidental pattern with ignition risk, explaining why the CEA has been involved in evaluating the thermal reactivity of bituminized waste and its repercussions on the bituminization process. Given the difficulty of discriminating each exothermal reaction, the characterization of a global reactivity appears as a further precautionary measure, in addition to the definition of a working safety margin. The CEA has accordingly developed studies on this aspect. The article discusses the experimental methodology developed for the determination of the global reactivity. (authors)
On the microstructure of bituminous binders
Fischer, H.R.; Dillingh, E.C.; Hermse, C.G.M.
The objective of this work is to study the common features and the evolution of microstructures of bituminous binders regardless of their grade (PEN 10/20 to 160/220) and source/origin using the atomic force microscope operated in phase contrast mode. All bituminous binders show the same
30 CFR 716.4 - Special bituminous coal mines.
... 30 Mineral Resources 3 2010-07-01 2010-07-01 false Special bituminous coal mines. 716.4 Section... INTERIOR INITIAL PROGRAM REGULATIONS SPECIAL PERFORMANCE STANDARDS § 716.4 Special bituminous coal mines. (a) Definition. Special bituminous coal surface mines as used in this section means those bituminous...
Leachability of bituminized radioactive waste. Literature survey
Akimoto, Toshiyuki; Nakayama, Shinichi; Iida, Yoshihisa; Nagano, Tetsushi
Bituminized radioactive waste that will be returned from COGEMA, France is planned to be disposed of in deep geologic repository in Japan. Data on leachability of radionuclides from bituminized waste are required for the performance assessment of the disposal. We made a literature survey on bitumen and bituminized radioactive waste, placing emphasis on leach tests and leach data in terms of geologic disposal. This survey revealed that reliable leach data on transuranium elements and data obtained under reducing conditions that is characteristic to deep underground are lacking. (author). 64 refs
Rotary drum for distilling bituminous material
A rotary drum with insert tubes for distilling bituminous materials, like mineral coal, brown coal, wood, peat, and oil-shale, is characterized in that the insert tube is heated also by superheated steam introduced into the drum.
Apparatus for carbonization of bituminous materials
Krupa, G
Apparatus is described for carbonization of bituminous fuels and bituminous shale, in which the material to be carbonized slips continuously over sloping surfaces of a retort arranged in a zigzag and thereby it is exposed to a continuously increasing heating. The apparatus is characterized by the sloping surface being of a boxlike solid hearth with internal heating through which every hearth can be heated directly to a determined constant degree of heat.
Process and apparatus for distilling bituminous minerals
Veyrier, J A
This process of distillation of bituminous minerals and particularly bituminous limestone is characterized by the fact that the minerals are introduced into the retort where they stand only the temperature necessary to distill the water and lighter oils that they contain and then are drawn out into the hearth and serve for heating the retort. The apparatus is characterized by the fact that the retort has a screw conveyor, placed in the flue of the hearth, supplied with a chamber for evacuation below this hearth.
Development of bituminization process for radioactive wastes
Segawa, Takeshi; Yamamoto, Masao; Miyao, Hidehiko; Mizuno, Ryukichi
For the bituminization of radioactive wastes from a fuel reprocessing plant, the leachability, irradiation stability and burning property of bitumen products have been studied. Sodium nitrate was used for simulated evaporator concentrate, and mixed with distillation bitumen or blown bitumen; the sodium nitrate content in the mixture was 30 to 60 wt%. The distillation bitumen is superior to the blown bitumen in leachability and flash point, but inferior in the increase of volume by irradiation. Since the volume increase is not large, the distillation bitumen is satisfactory for the bituminization of the evaporator concentrate from a fuel reprocessing plant. (Mori, K.)
Evaluation of mastic in bituminous mixtures
Silva, Hugo Manuel Ribeiro Dias da; Pais, Jorge C.; Pereira, Paulo A. A.
The efficiency of the asphalt-aggregate bond is one of the key factors which affects the mechanical resistance of bituminous mixtures and a better understanding of its performance allows the behaviour of mixture to be more accurately predicted. The asphalt-aggregate bond depends on the properties of the mastic and the mixture of fine aggregate and bitumen which bonds itself to the larger sized particles within the bituminous mixture. This mastic plays an im-portant role in the asphalt-aggr...
On inflammability and explosiveness in bituminization
Zakharova, K.P.; Kulichenko, V.V.; Nazin, E.R.; Sadovnikov, Yu.N.; Ukke, O.V.
Results of a study of safety in the bituminization of radioactive wastes and storage of the final product are presented. The temperature of interaction of bitumen with one of the basic waste components, i.e. sodium nitrate, is 385-408 deg C. A noticeable decrease in this value is observed only in the presence of an alkali. The introduction of an additive in bitumen does not increase its inflammability as measured by a number of indicators. Bituminous substances containing less than 15% bitumen are capable of detonating, while those with a higer percentage are not
Optimization of the encapsulation process of bituminized radioactive wastes
Silva, Jarine E.C.; Tello, Clédola C.O.
The objective of this paper is to propose alternatives for the deposition of bituminized waste in metallic packages coated with a cementitious matrix for surface repository, aiming to meet the standards criteria and increasing the integrity of the metallic packaging during the planned storage time, transportation and disposal. For this purpose, tests will be carried out to evaluate cement pastes and mortar with cementitious additives, aiming at the durability and reduction of pores. Leaching tests with different thicknesses will also be carried out, where optimization of the encapsulation can meet safety, durability and economy standards for the repository, as well as practices that contribute to reduce environmental impacts and the economic burden imposed on future generations
Firing a sub-bituminous coal in pulverized coal boilers configured for bituminous coals
N. Spitz; R. Saveliev; M. Perelman; E. Korytni; B. Chudnovsky; A. Talanker; E. Bar-Ziv [Ben-Gurion University of the Negev, Beer-Sheva (Israel)
It is important to adapt utility boilers to sub-bituminous coals to take advantage of their environmental benefits while limiting operation risks. We discuss the performance impact that Adaro, an Indonesian sub-bituminous coal with high moisture content, has on opposite-wall and tangentially-fired utility boilers which were designed for bituminous coals. Numerical simulations were made with GLACIER, a computational-fluid-dynamic code, to depict combustion behavior. The predictions were verified with full-scale test results. For analysis of the operational parameters for firing Adaro coal in both boilers, we used EXPERT system, an on-line supervision system developed by Israel Electric Corporation. It was concluded that firing Adaro coal, compared to a typical bituminous coal, lowers NOx and SO{sub 2} emissions, lowers LOI content and improves fouling behavior but can cause load limitation which impacts flexible operation. 21 refs., 7 figs., 3 tabs.
Crumb Rubber in cold recycled bituminous mixes
Dondi, Giulio; Tataranni, Piergiorgio; Pettinari, Matteo
Today recycling is one of the most innovative and interesting techniques for the rehabilitation of destressed road pavements. In recent years the increased interest in this process, has led to the development of various alternative methods for the recovery and the reuse of road bituminous materials...
Apparatus for distillation of bituminous material
Carthaus, E; von Rittersberg, K; Abraham, A
Apparatus for dry distillation of bituminous material, such as oil shale and brown coal with simultaneous fractional separation of the distillate, consists in the fact, that the domed water-cooled condenser, arranged above the conveyer carrying it, is divided by double vertical partitions in the chamber.
Recovery of asphalt from bituminous minerals
Jossinet, J
A process is disclosed for the recovery of asphalt from bituminous minerals, consisting in that the mineral is extracted with mineral oil, which is recovered by distilling the raw asphalt and distilling the solution to obtain on the one hand the liquid oil contained in the raw asphalt for use in the extraction and on the other hand distilled asphalt.
Apparatus for carbonizing bituminous substances, etc
Meguin, A G
A process is disclosed of carbonizing bituminous substances such as coal, or shale, at a low temperature, the distinguishing feature being that during the gas-distillation period, the material is subjected to centrifugal action in a rotary drum or retort is distributed over the whole circumference of the drum and is at the same time compressed.
Rotary retort for carbonizing bituminous materials
Meguin, A G; Muller, W
A process of carbonizing bituminous materials, such as coal and oil shale at a low temperature in a rotary retort with simultaneous compressing the material especially of the semicoke formed that is characterized in that the material during the distillation through rapid rotation of the retort is exposed to the action of centrifugal force and thereby it is compressed.
Method of distillation of sulfurous bituminous shales
Hallback, A J.S.; Bergh, S V
A method of distillation of sulfur-containing bituminous shales is characterized by passing the hot sulfur-containing and oil-containing gases and vapors formed during the distillation through burned shale containing iron oxide, so that when these gases and vapors are thereafter cooled they will be, as far as possible, free from sulfur compounds. The patent contains six more claims.
Process of treating bituminous material, etc
Pfeiffer, J P
Process for the preparation of bituminous materials or substances which they contain and of better properties, especially those adhering and subdividing in the presence of water or moisture, in that these materials are mixed with amounts of sulfuric acid esters or arylsufonic aicd esters of low primary aliphatic alcohols or with materials from which these esters can be formed.
Evaluating Self Healing Capability of Bituminous Mastics
Qiu, J.; Van de Ven, M.; Wu, S.; Yu, J.; Molenaar, A.
The self-healing capability of bituminous materials has been known for many years. Researches were mostly focused on the self healing behaviour during load repetitions. The tests are either time consuming and/or complex. In this paper, a simple self healing test procedure is presented combining the
Behaviour of bituminized radioactive wastes under irradiation
Camaro, S.; Gilardi, T.; Vistoli, P.P.
Studies are carried out by the CEA in order to predict the behaviour of bituminized radioactive wastes under self irradiation. Bitumen radiolysis produces gas (mainly H 2 ) which diffuses in the organic matrix. If the hydrogen yield is higher than the diffusion flux through the free surface, hydrogen concentration increases and exceeds its solubility in bitumen. Beyond saturation, bubbles are formed and gas is also evacuated by bubbles drift. The aim of these studies is to evaluate the evacuation capacity of radiolytic gas produced in function of initial bituminized wasteform characteristics. A model was developed to achieve this purpose, by calculating the evolution of bubbles population considering all elementary mechanisms of gas evacuation. (authors)
Bituminization of liquid radioactive wastes. Part 1
Gradev, G.D.; Ivanov, V.I.; Stefanova, I.G.; Milusheva, A.G.; Guteva, E.S.; Zhelyazkov, V.T.; Stefanov, G.I.; G'oshev, G.S.
Salt-bitumen products are produced by the method of 'hot mixing' of some Bulgarian bitumens (road bitumen PB 66/99 and the hydroinsulating bitumen HB 80/25) and salts (chlorides, sulphates, borates, salt mixtures modelling the liquid waste from nuclear power plants) in different ratios to determine the optimum conditions for bituminization of liquid radioactive waste. The penetration, ductility and softening temperature were determined. The sedimentation properties and the thermal resistance of the various bitumen-salt mixtures were studied. The most suitable bitumen for technological research at the Kozloduy NPP was found to be the road bitumen PB 66/90 with softening temperature at 48 o C. The optimum amount of salts incorporated in the bitumen - about 45% - was found. No exothermal effects were observed in the bituminization process in the temperature range of up to 200 o C. The results obtained may be useful in the elaboration of a technology for bituminization of liquid radioactive wastes in the Kozloduy NPP. 4 tabs., 5 figs., 4 refs
Bituminization of low- and medium-level radioactive wastes
Lefillatre, G.
French operations are presented concerning mainly: the bituminization of radioactive wastes produced in light water reactors; the direct bituminization of liquid effluents without concentration; the experiments carried out for 18 months on the land burial of concentrates solidified by bitumen into blocks of 100 liters. The knowledge acquired in France is exposed: in Valduc and in Saclay with facilities equipped with thin film evaporators and in Marcoule with the conditioning of trilaurylamine and tributyl-phosphate. At last the Cadarache bituminization [fr
Response Modelling of Bitumen, Bituminous Mastic and Mortar
Woldekidan, M.F.
This research focuses on testing and modelling the viscoelastic response of bituminous binders. The main goal is to find an appropriate response model for bituminous binders. The desired model should allow implementation into numerical environments such as ABAQUS. On the basis of such numerical
Bituminization of radioactive wastes at the Nuclear Research Center Karlsruhe
Hild, W.; Kluger, W.; Krause, H.
A summary is given of the main operational experience gained at the Nuclear Research Center Karlsruhe in 4 years operation of the bituminization plant for evaporator concentrates from low- and medium level wastes. At the same time some of the essential results are compiled that have been obtained in the R + D activities on bituminization. (orig.) [de
Framework for replacing steel with aluminum fibers in bituminous mixes
Pavlatos, N.; Apostolidis, P.; Scarpas, Athanasios
This research explores the incentives for replacing steel fibers with aluminum fibers in fiber modified bituminous mixes. In this work the focus is on fiber modified bituminous mixes especially designed for induction heating. Inductive fibers are heated up because eddy currents are generated -
Process for carbonization of bituminous combustibles
A process for the carbonizing of bituminous materials is characterized in that the material is exposed to the action of radiant heat by insertion of a gas layer between the charge and the gasflames and at the same time to convection heating. The process spreads the material on a permeable support and by employing generator gases form the spent residue and if necessary also the permanent gases from the condenser for heating is characterized in that these gases are conducted directly over the material, and partly passed through it and partly burned over it by means of air.
Rutting performance of cold bituminous emulsion mixtures
Arshad, Ahmad Kamil; Ali, Noor Azilatom; Shaffie, Ekarizan; Hashim, Wardati; Rahman, Zanariah Abd
Cold Bituminous Emulsion Mixture (CBEM) is an environmentally friendly alternative to hot mix asphalt (HMA) for road surfacing, due to its low energy requirements. However, CBEM has generally been perceived to be less superior in performance, compared to HMA. This paper details a laboratory study on the rutting performance of CBEM. The main objective of this study is to determine the Marshall properties of CBEM and to evaluate the rutting performance. The effect of cement in CBEM was also evaluated in this study. The specimens were prepared using Marshall Mix Design Method and rutting performance was evaluated using the Asphalt Pavement Analyzer (APA). Marshall Properties were analysed to confirm compliance with the PWD Malaysia's specification requirements. The rutting performance for specimens with cement was also found to perform better than specimens without cement. It can be concluded that Cold Bituminous Emulsion Mixtures (CBEM) with cement is a viable alternative to Hot Mix Asphalt (HMA) as their Marshall Properties and performance obtained from this study meets the requirements of the specifications. It is recommended that further study be conducted on CBEM for other performance criteria such as moisture susceptibility and fatigue.
Adhesion Promoters in Bituminous Road Materials: A Review
Cesare Oliviero Rossi
Full Text Available This review focuses on certain classes of organic compounds known variously in the specific literature of asphalt as adhesion promoters, antistripping agents, wetting agents, antistrips, or adhesion agents. These kinds of organic additives are currently formulated to enhance the bitumen coating of mineral aggregates and improve the workability of asphalt mixtures. In this review, the term "adhesion promoters� includes both synthetic organic compounds as well as those extracted from natural resources, mixed in trace amounts to bitumen. Their main role is to alter the interfacial energy, so that the presence of water, even in trace, does not weaken the bitumen-aggregate bond and tends to favor adhesion. The report also considers the chemical functionalities that play a predominant role in bonding, as well as the effects of surface modification of the aggregate due to the presence of adhesion promoters in pre-blended bituminous mixtures. Although bitumen is widely used in road pavement construction and the discussion is mainly addressed to the improvement of adhesion in road materials, adhesion and wetting properties can also represent a general issue in various bitumen-based industrial products.
Carbonization process for bituminous shale, etc
A process for uninterrupted carbonization with possibly greater yield of primary products and subsequent burning of the bituminous shale and other material with preponderantly inorganic constituents through direct flushing-through of the gases is characterized by a rustless shaft furnace wider at the bottom with lower inlets for air through the hot residue and air or gas inlets into the burning zone for the purpose of levelling the burning zone on one hand and regulating it in a determined cross section, and on the other hand to make possible ready determination of the temperature of the burning zone, the requisite means (vapor, wet or dry-air, air-hot gas mixture) going into the shaftcasing in the cross section in which the burning zone should be regulated, through an annular movable and double-sided coolable slit.
Quality assurance program : bituminous concrete and central mix aggregates.
This report presents the results of a pilot quality assurance program initiated in the Richmond District in 1978. Under this program the producer's control tests are used for the acceptance of central mix aggregate and bituminous concrete and the Dep...
Long-term properties of bituminized waste products
Snellman, M.; Valkiainen, M.
This study is a survey of the factors of importance for the long term behaviour of bituminized ion exchange resins. Phenomena occurring in bituminized waste products affected by the treatment, storage and disposal are identified. Test methods have been developed for characterizing product properties, which are important for the long-term behaviour. The long-term properties of bituminized ion-exchange resins are studied in a repository environment with access of water equilibrated with concrete. In these circumstances the most important properties are related to the interactions of bituminized waste with the surrounding barriers. The most important phenomena are water uptake due to rehydration of the resins and subsequent swelling of the product
This study is a survey of the factors of importance for long term behaviour of bituminized ion exchange resins. Phenomena occurring in bituminized waste products affected by the treatment, storage and disposal are identified. Test methods have been developed for characterizing product properties, which are important for the long-term behaviour. The long-term properties of bituminized ion-exchange resins are studied in a repository environment with access of water equilibrated with concrete. In these circumstances the most important properties are ralated to the interactions of bituminized waste with the surrounding barriers. The most important phenomena are water uptake due to rehydration of the resins and subsequent swelling of the product. (author)
Inductive bituminous mortar with steel and aluminum fibers
Pavlatos, N.; Apostolidis, P.; Scarpas, Athanasios; Liu, X.; van de Ven, M.F.C.
This research presents the implementation of a finite element model analysis for assessing the potential of utilizing alternative fibers for the development of inductive bituminous mixes with lower total weight, higher resistance against corrosion, and sufficient induction heating efficiency.
Bituminous and asphaltic membranes for radioactive waste repositories on land
The aim of the study has been to identify, within generic designs for waste facilities, areas where bituminous materials might be incorporated as a barrier. The report is presented in three sections: Part I - The properties of bitumen are described, with particular reference to the long-term behaviour of the material. The durability of bitumen is discussed, including aspects such as ageing, microbial degradation, chemical resistance and radiation resistance. Part II -The use of bituminous materials in hydraulic engineering is outlined. Much of this section of the report concentrates on the use of bituminous materials in embankment dams and reservoir construction. A review of material technology and construction techniques is presented and a detailed assessment made of the performance of the materials in service. Part III - Generic trench type radioactive waste repository designs incorporating bituminous materials are presented. Material and construction specifications for the designs are detailed, and a performance assessment presented. (author)
The problem of extracting oil from bituminous rock
Liatifov, A.I.; Bagirov, M.K.; Shirinov, S.G.; Sokov, U.I.; Zhirnov, E.I.
Results are given from experimental laboratory research on flushing bituminous sandstones using diesel or oil alkaline by-products as the flushing agent and a sodium silicate solution as the desensitization initiator for the rock.
Distillation of shale and other bituminous substances. [shale granules wetted, mixed with lime, heated; sulfur recovered
Noad, J
A process is described for the treatment of shale and other bituminous substances containing sulfur and recovering desulfurized distillates. The process consists of first grinding the shale and mixing the granules obtained with a convenient liquid. The shale granules coated or covered with liquid and mixed with slacked lime are fed into a retort with a series of steps or their equivalent, made to descend, step by step, in such manner that they are continually agitated and heated. The volatile constituents escape through the coating or sheath of lime and are carried away at the upper part of the retort to a convenient condensing apparatus, the sulfur being retained by the sheath of lime and is discharged at the bottom of the retort with the spent shale and other impurities.
Method of distillation of bituminous material
Gustafsson, E G.T.
A method is described of dry distillation of bituminous materials by leading warm combustible gases, mixed or not mixed with steam, through the distillation chamber in direct contact with the materials, during which process the distillation chamber may be heated by other means. It is characterized by the mixture of distillation products (formed by the vapors produced by heating the raw materials) and the gas (circulating gas) used for heating in the process, being led through coolers or similar contrivances, in order to separate through condensation the greater part of the content of the products or materials condensable at ordinary temperatures, and also to recover as much as possible of the highly volatile oils in the gas. Thereafter the gas is split, one part is, without further cleaning, and led through the distillation chamber, after this gas has been reheated in suitable apparatus. The other part (surplus gas), which in volume corresponds approximately to the new-formed distillation gases, is treated according to known methods for the extraction of the remaining products of the distillation, such as volatile oils, ammonia, methyl alcohol, sulfuretted hydrogen, and others. The patent contains three other claims.
Bituminization of low- and intermediate-level radioactive concentrates
Breza, M.; Krejci, F.; Timulak, J.; Tibensky, L.
The results and experiences are summed up from the research and development of the technology of bituminization of low- and intermediate-level radioactive concentrates generated in the operation of nuclear power plants with WWER-440 reactors. The experiments took place on a pilot plant bituminization line with various model solutions at an evaporator capacity of 70, 100 and 140 litres per hour. The composition of the solutions changed in dependence on the knowledge of the composition of actual concentrates in the V-1 nuclear power plant at Jaslovske Bohunice. The following factors were studied in the concentrate: the effect of its pH, its borate content and content of metal carbonates, the content of organic acid salts, the content of detergents, etc., on the process of bituminization. Physico-chemical conditions are described under which the operation of the evaporator was fail-safe and filling of the bituminization product with salts homogeneous. A low water content of up to 1% was achieved. The properties of the bituminization product were negatively affected by a high level of heavy metal oxides, surfactants, oxalates and citrates. In order to improve the properties of the product it will be necessary to replace bitumen emulsion Silembit-60 used as reinforcement matrix, by a different type of bitumen. (Z.M.)
Influence of radiation on tar fraction of the bituminous oil
Mustafayev, I.I.; Guliyeva, N.G.; Ibadov, N.E.; Melikova, S.Z.
Full text : The chromato-masspectrometric and IR-spectrometric copic studies of bituminous oil samples irradiated in air and in vacuum are conducted. In the IR spectra of the gamma-irradiated samples, the optical density of some groups has been determined. It can be assumed that as a result of irradiation of the samples both in air and in vacuum, occurs a decrease of optical density both in aliphatic groups and the double bonds. The 27 individual components of initial and irradiated bituminous oil samples identified by mass-spectrometry. The high radiation stability of bituminous oils allows the use of it as a raw material for water proofing material, applied in terms of radiation influence
Method of recovering oils, etc. , from bituminous shales
Bergh, S V
In the low-temperature distillation of bituminous shales or similar bituminous materials with high ash content for recovery of oil etc., steam or inert gases are introduced from outside through gas taps arranged in a circle in the retort. By the method used steam is introduced simultaneously in levels higher and lower than the one in which the gaseous and vaporized products are removed from the shale material and in such a manner that the zone of oil formation chiefly will be between the two places mentioned where vapors or steam are introduced into the retort. The patent has one additional claim.
Reuse of steel slag in bituminous paving mixtures.
Sorlini, Sabrina; Sanzeni, Alex; Rondi, Luca
This paper presents a comprehensive study to evaluate the mechanical properties and environmental suitability of electric arc furnace (EAF) steel slag in bituminous paving mixtures. A variety of tests were executed on samples of EAF slag to characterize the physical, geometrical, mechanical and chemical properties as required by UNI EN specifications, focusing additionally on the volumetric expansion associated with hydration of free CaO and MgO. Five bituminous mixtures of aggregates for flexible road pavement were designed containing up to 40% of EAF slag and were tested to determine Marshall stability and indirect tensile strength. The leaching behaviour of slag samples and bituminous mixtures was evaluated according to the UNI EN leaching test. The tested slag showed satisfactory physical and mechanical properties and a release of pollutants generally below the limits set by the Italian code. Tests on volume stability of fresh materials confirmed that a period of 2-3 months is necessary to reduce effects of oxides hydration. The results of tests performed on bituminous mixtures with EAF slag were comparable with the performance of mixtures containing natural aggregates and the leaching tests provided satisfactory results. Copyright © 2012 Elsevier B.V. All rights reserved.
Bituminous breeds oil of Binagady deposite of Azerbaijan
Djabbarova, L.U.; Ibadov, N.A.; Akhmedbekova, S.
Full text: Processing of such kinds of raw materials like natural bituminous breeds and combustible shales at present represents as a new and perspective direction for satisfaction of growing demand with motor fuels and chemical raw materials. There are 200 million tons of bituminous breeds in 11 deposits in Azerbaijan. Bitumenkeeping soils can be used while road construction in natural form, as a component of asphalt concrete mixes for coverings and basis. Bitumens are irreplaceable waterproofing material that has a wide use in a nuclear power industry by the help of if its resistance to radiation impact, for entombment of radioactive materials. There were presented the results of carried out works about experimental researches of formation laws of gaseous products from bituminous breeds of Kirmaki deposit site of Azerbaijan. Radiation-thermal transformations of bituminous breeds and liquid products of their thermal decomposition have been studied in a wide range of temperature change, absorbed dose and dose capacity. Formation kinetics had been studied, radiation chemical outputs defined, also the structure of gaseous products of disintegration. [ru
Unexpectedly high uptake of palladium by bituminous coals
Lakatos, J. [Research Lab. for Mining Chemistry, Hungarian Academy of Sciences, Miskolc-Egyetemvaros (Hungary); Brown, S.D.; Snape, C.E. [Univ. of Strathclyde, Dept. of Pure and Applied Chemistry, Glasgow (United Kingdom)
The uptake of palladium as a conversion catalyst onto coals of different rank was investigated. Palladium fixation occurs by a different mode to that for alkaline earth and first row transition metals. Therefore, the dispersion of relatively high concentration of palladium by an ion sorption process is even possible for bituminous coals. (orig.)
Technological research of bituminization of model concentrates of radioactive wastes
Breza, M.; Timulak, J.; Krejci, F.; Pekar, A.; Krajc, T.; Hladky, E.
In the years 1981-1984 research was carried out of bituminization technology on model concentrates whose physical and chemical composition approximated that of radioactive concentrates from WWER-440 type nuclear power plants. The bitumen emulsion Silembit EAS-60 was used for bituminization. The process of bituminization took place at a temperature of approximately 180 degC in a rotary film evaporator into which was proportioned both the model concentrate and the bitumen emulsion heated to a temperature of 50 to 60 degC. All basic technical parameters of the process were controlled on an hourly basis. The experiments demonstrated the following technological conditions of bituminization: pressure of heating steam must be maintained within 0.85 and 0.95 MPa; optimal output of the evaporator (type FRO-2 S) is 100 to 120 kg of evaporated water/h; concentrates with a borate content must be heated to a temperature of 80 to 90 degC prior to their introduction into the evaporator; the pH value of the concentrates must be adjusted such as to be within the range of 11.0 to 11.5 or 7.0 to 8.0; the concentrate and the bitumen emulsion must be proportioned evenly; the optimal speed of the rotor is 500 r.p.m.; the load of the rotor must be monitored continuously because it indicates changes in the flow values of the bitumen composition. The experience gained was used in the operation of the pilot plant bituminization line for actual concentrates from the V-1 nuclear power plant. (A.K.)
Influence of the ionizing radiation on bituminous oil
Aliyeva-Chichek, S.N; Guliyeva, S.; Aliyev, S.; Ahmedbekova, N. Ibadov.
Full text : Bituminous oil is suitable for the production of road bitumen, lubricant oils, and energy fuel. In their structure, there is found an increased concentration of valuable metals (vanadium, nickel, etc.). The radiation-chemical transformations of bituminous oil, as well as the influence of an ionizing radiation on radiating stability of oil were investigated. Investigated oil was taken from Binagadi deposits from a depth in excess of 100 m.The source of ionizing radiation was used the isotope γ radiation 20 60 Ca MRX - γ 30 . The dose rate of the source of radiation is 0, 49 Gy/s, at the absorbed doses of 34,5-216 kGy. Methods of IR-Spectroscopy with an application of Spectrometer M-80 were used in the determination of the structural-group componential composition. Gas products were analyzed with the method of gas chromatography. Liquid products were identified by mass-spectrometer methods. The kinetics of the formations of gases was investigated by the radiolysis of oil as one of the parameters of the radiating stability of the bituminous oil. Samples of oil were irradiated in a vacuum and air conditions. It was established that presence of oxygen in the system does not significantly influence the radiation-chemical yields of the gases. Because at the room temperature, radiation-chemical disintegration proceeds without the introduction of oxygen into the reaction. This means that the rate of regrouping and splitting in the polycondensed systems is greater than the rate of interaction of the active radiolysis particles with oxygen. The influence of γ - irradiation on the structural-group composition of bituminous oil was investigated. It is visible from the comparison of IR-spectra of initial and irradiated samples of oil in the presence of air and in a vacuum, that there is a decrease in the optical density as a result of irradiation both in the aliphatic groups -CH 2 , -CH 3 , and in the double chemical bonds C=C. This shows that formation of
Influence of metal additives on pyrolysis behavior of bituminous coal by TG-FTIR analysis
Su, Wenjuan; Fang, Mengxiang; Cen, Jianmeng; Li, Chao; Luo, Zhongyang; Cen, Kefa [Zhejiang Univ., Hangzhou (China). State Key Lab. of Clean Energy Utilization
To study the catalytic effects of alkali, alkaline earth and transition metal additives on coal pyrolysis behavior, bituminous coal loaded NaCl, KCl, CaCl{sub 2}, MgCl{sub 2}, FeCl{sub 3} and NiCl{sub 2} was respectively investigated using Thermogravimetry and Fourier Transform Infrared Spectroscopy (TG-FTIR). Results indicated that the maximum mass loss rate decreased under the metal additives in the primary pyrolysis stage. The total mass loss of pyrolysis was reduced in metals catalyzed pyrolysis except for Na loaded sample. Kinetic analysis was taken for all samples adopting the method of Coats-Redfern. Activation energy of raw coal in the primary pyrolysis stage was 92.15vkJ.mol{sup -1}, which was lowered to 44.59-73.42 kJ.mol{sup -1} under metal additives. The orders of catalytic effect for this bituminous coal were Mg > Fe > Ca > Ni > K > Na according to their activation energies. Several investigated volatiles including CH{sub 4}, CO{sub 2}, CO, toluene, phenol and formic acid were identified from FTIR spectra. The yields of CH{sub 4}, CO{sub 2}, toluene, phenol and formic acid were decreased, but the evolution of CO was increased. The presence of metals in the coal samples have been involved in a repeated bond-forming and bond-breaking process, which greatly hindered the release of tars during pyrolysis as the tar precursors were connected to coal/char matrix and were thermally cracked, becoming a part of char.
Tritium sorption on protective coatings for concrete
Miller, J.M.; Senohrabek, J.A.; Allsop, P.A.
Because of the high sorption level of tritium on unprotected concrete, a program to examine the effectiveness of various concrete coatings and sealants in reducing tritium sorption was undertaken, and various exposure conditions were examined. Coatings of epoxy, polyurethane, bituminous sealant, bituminous sealant covered with polyvinylidene chloride wrap, alkyd paint, and sodium silicate were investigated with tritium (HTO) vapor concentration, humidity and contact time being varied. An exposure to HT was also carried out, and the effect of humidity on the tritium desorption rate was investigated. The relative effectiveness of the coatings was in the order of bituminous sealant + wrap > bituminous sealant > solvent-based epoxy > 100%-solids epoxy > alkyd paint > sodium silicate. The commercially available coatings for concrete resulted in tritium sorption being reduced to less than 7% of unprotected concrete. This was improved to ∼0.1% with the use of the Saran wrap (polyvinylidene chloride). The amount of tritium sorbed was proportional to tritium concentration. The total tritium sorbed decreased with an increase in humidity. A saturation effect was observed with increasing exposure time for both the coated and unprotected samples. Under the test conditions, complete saturation was not achieved within the maximum 8-hour contact time, except for the solvent-based epoxy. The desorption rate increased with a higher-humidity air purge stream. HT desorbed more rapidly than HTO, but the amount sorbed was smaller. The experimental program showed that HTO sorption by concrete can be significantly reduced with the proper choice of coating. However, tritium sorption on concrete and proposed coatings will continue to be a concern until the effects of the various conditions that affect the adsorption and desorption of tritium are firmly established for both chronic and acute tritium release conditions. Material sorption characteristics must also be considered in
Comparison of the performances of several modified bituminous mix formulas
Saoula, Samia; Haddadi, Smail; Mokhtar, Khedidja Ait
The mechanical behaviour of several formulas of bituminous concrete containing polymer (HDPE), polymer-bitumens (EVA) and waste of sole of shoes (containing copolymer butadiene-styrene-SBR noted DSBR and ethylene and vinyl acetate-EVA noted DEVA) were studied. The aim of this work is to improvement of the poor mechanicals performances of a bituminous concrete formula (0/14) which isn't conforming to the Algerian standards. Also, the mechanical tests showed that the permanent deformations and the indirect tensile strength at the temperatures of service resistances are improved. At high-temperature service, formulas of asphalt bitumen-EVA most resistant against the average temperature in service, it mixes made with waste are best resistant. All the formulas have a good behaviour with water.
Solidification of radioactive wastes by bituminization technology. II
Stuchlik, S.; Brzobohaty, J.
The bituminization line consists of a rotor film evaporator, a condenser, reserve tanks of bitumen emulsion and model concentrates, a roller train, a vapour concentrate tank, a control console, a bitumen emulsion pump, a model concentrates pump, and a tank for model concentrate preparation. Anion-active emulsion Silembit S-60 produced by Paramo Pardubice was chosen as the bitumen emulsion. A block diagram is given of the experimental bituminization line and its processing is described of model nonactive concentrates whose composition corresponds to that of actual wastes from the V-1 nuclear power plant. Successful tests of the line showed that it could be used for the disposal of radioactive wastes. (E.S.)
Pressure analysis in ventilation ducts at bituminization facility
Kikuchi, Naoki; Iimura, Masato; Takahashi, Yuki; Omori, Eiichi; Yamanouchi, Takamichi
Pressure analysis in cell ventilation ducts at bituminization facility where the fire and explosion accident occured was carried out. This report also describes the results of bench mark calculations for computer code EVENT84 which was used for the accident analysis. The bench mark calculations were performed by comparing the analytical results by EVENT84 code with the experimental data of safety demonstration tests of ventilation system which were carried out by JAERI. We confirmed the applicability of EVENT84 code with the conservative results. The pressure analysis in cell ventilation ducts at bituminization facility were performed by comparing the analytical results of duct pressure by EVENT84 code with the yield stress of destroyed ducts by explosion, in order to estimate the scale of explosion. As a result, we could not explain the damage of ducts quantitatively, but we found the local pressure peaks analytically in downstream ducts where the serious damages were observed. (author)
Properties of bituminization product from Olkiluoto power plant
Valkiainen, M.; Vuorinen, U.
In Finland, disposal into repositories excavated into bedrock on the present power plant sites is considered to be the most feasible alternative for the low- and intermediate level wastes. The Nuclear Waste Commission of the Finnish power companies has sponsored mainly experimental research work on long-term properties of bituminized ion exchange resin performed in the Reactor Laboratory of the Technical Research Centre of Finland since 1981. This report presents results on follow-up measurements of the leach tests started in 1981 and results on new leach tests with cement equilibrated water. Swelling of the bituminization product caused by water uptake is considered important. Both unrestricted and restricted swelling measurements were performed and are reported here. In addition to leaching and swelling also radiolytic gas generation and pH-changes of the leachant are discussed
Fatigue behaviour of bituminous materials : from binders to mixes
SOENEN, H; DE LA ROCHE, C; REDELIUS, P
Test procedures, aiming at measuring fatigue directly on bituminous binders, are increasingly used. The purpose of this paper is to investigate the relevance of this type of binder fatigue tests and to compare the results with laboratory fatigue properties of the corresponding mixes, using one mix composition for all binders, and similar fatigue tests conditions. Eight binders were selected, derived from two crude sources, including an oxidised and two polymer modified samples. All fatigue te...
Nigerian bituminous coal as a fuel-coal. | OGUGBUAJA | Global ...
Nigerian bituminous coal as a fuel-coal. V O OGUGBUAJA, C L NDIOKWERE, G A DIMARI. http://dx.doi.org/10.4314/gjpas.v6i2.16113 · AJOL African Journals Online. HOW TO USE AJOL... for Researchers · for Librarians · for Authors · FAQ's · More about AJOL · AJOL's Partners · Terms and Conditions of Use · Contact AJOL ...
Gamma radiation hazard to miners in bituminous coal mines
Skubacz, K.
Radiation hazard to miners working in 16 bituminous coal mines was determined by a thermoluminescence method. While the miners exposure to gamma radiation is higher than that of the general population, the yearly dose was never found to exceed 5 mSv in any investigated person. Factors contributing to the estimate of the exposure hazard and the need for individual dose monitoring in mines are discussed in more detail. 3 refs., 4 figs. (author)
Identification of aggregates for Tennessee bituminous surface courses
Sauter, Heather Jean
Tennessee road construction is a major venue for federal and state spending. Tax dollars each year go to the maintenance and construction of roads. One aspect of highway construction that affects the public is the safety of its state roads. There are many factors that affect the safety of a given road. One factor that was focused on in this research was the polish resistance capabilities of aggregates. Several pre-evaluation methods have been used in the laboratory to predict what will happen in a field situation. A new pre-evaluation method was invented that utilized AASHTO T 304 procedure upscaled to accommodate surface bituminous aggregates. This new method, called the Tennessee Terminal Textural Condition Method (T3CM), was approved by Tennessee Department of Transportation to be used as a pre-evaluation method on bituminous surface courses. It was proven to be operator insensitive, repeatable, and an accurate indication of particle shape and texture. Further research was needed to correlate pre-evaluation methods to the current field method, ASTM E 274-85 Locked Wheel Skid Trailer. In this research, twenty-five in-place bituminous projects and eight source evaluations were investigated. The information gathered would further validate the T3CM and find the pre-evaluation method that best predicted the field method. In addition, new sources of aggregates for bituminous surface courses were revealed. The results of this research have shown T3CM to be highly repeatable with an overall coefficient of variation of 0.26% for an eight sample repeatability test. It was the best correlated pre-evaluation method with the locked wheel skid trailer method giving an R2 value of 0.3946 and a Pearson coefficient of 0.710. Being able to predict field performance of aggregates prior to construction is a powerful tool capable of saving time, money, labor, and possibly lives.
Process for recovering oil from shale and other bituminous materials
A process for recovering oil from shale and other bituminous minerals in rotary retorts heated from outside and flushed with water vapor or other oxygen-free gases is characterized by the fact that all kinds of minerals are carbonized, and that during the carbonization process the temperature of the superheated steam or gases is about 50/sup 0/ C higher than the temperature of the carbonized mineral.
Biodegradation of bituminous products from processing liquid radioactive wastes
Tibensky, L.; Krejci, F.; Hladky, E.; Halama, D.
One of the possible ways of disturbing the stability of bituminous products from liquid radioactive waste processing, is biodegradation caused by common microorganisms. Pseudomonas bacteria and a Bacillus cereus culture were selected for experimental study of cultivation of microorganisms. Experiments with mixed cultures were also performed. Pitches, ajatin and imidazoline were used as inhibitors. The thin layer and the emulsion methods were used in assessing biological corrosion. The results of the experiments are discussed with respect to the dependence of bacterial growth on bitumen biodegradation, the effect of pH on bitumen degradation and the effect of inhibitors on bitumen biodegradation. The salts contained in bituminous products were not found to significantly affect the rate of destruction. The degree of degradation was found to mainly depend on the bitumen, its chemical composition, and on the conditions of storage. It was also found that inhibitor additions in some cases modified the properties of the matrix such that it became more liquid. The coefficient of extractibility thus increased of matrix salts. The recultivation of bacteria on a full-value medium resulted in the loss of the inhibitory effect. In some cases, the inhibitor even stimulated the growth of microorganisms. The use of inhibitors in an effort to achieve biostability of bituminous products thus did not solve the problem. (Z.M.). 2 tabs., 9 refs
Wetting of bituminized ion-exchangers under simulated repository conditions
Aalto, H.; Valkiainen, M.
According to the present plans the spent nuclear fuel from four Finnish nuclear power units will be transferred after interim storage to the final disposal site where it will be encapsulated and disposed of in a final repository constructed into the bedrock at a depth of 500 meters. Low and medium level waste generated at nuclear power plants will be finally disposed of in caverns constructed in the bedrock at the power plant site. The safety of the final disposal is based on a multibarrier concept and the degree of safety is estimated by using predictive models. The properties of the waste form are taken into account in the design of the repository construction. Bitumen has been chosen as an immobilisation agent for the wet wastes at Olkiluoto Power Plant, where two BWR units, TVO 1 and TVO 2, have separate bituminization facilities designed by Asea-Atom. Properties of bituminized spent ion-exchange resins from Olkiluoto power plant have been studied by VTT Chemical Technology since the late 70's. These studies have concentrated mainly on determining the long-term behaviour of the bituminization product under the repository conditions. Current interest lies on wetted product as a diffusion barrier. For this purpose a microscopic method for the visualisation of the structure of the wetted product has been developed. The equilibration of the samples in simulated concrete groundwater is currently going on at a temperature of 5-8 deg. C. Preliminary results are presented in this paper. Diffusion experiments have been planned for the further characterising of the wetted product as a release barrier for radionuclides including modelling. (author)
Zeolite facies and regional rank of bituminous coals
Kisch, H J
The author has correlated diagnostic analcime-, heulandite-, and laumontite-bearing mineral assemblages from four areas in the Upper Carboniferous and the Permian of New South Wales with the rank of the associated coals, represented by the carbon content of vitrinite. The results show that lowest-grade regional metamorphism of the zeolite facies reflects at least in part the same physical conditions of metamorphism as the increase in degree of coalification (rank) in the bituminous coal range. Degree of coalification is probably independent of partial pressures of H/sub 2/O and CO/sub 2/: it is controlled mainly by maximum depth of burial, its duration, and the geothermal gradient.
Relation between particle size and properties of some bituminous coals
Palmer, A.D.; Cheng, M.; Goulet, J.-C.; Furimsky, E. (CANMET, Ottawa, ON (Canada). Energy Research Laboratories)
Coal fractions of different size distributions exhibited different H/C ratio, ash and sulphur contents, and surface structures. This was confirmed using two low-sulphur and two high-sulphur bituminous coals. The effect was much less pronounced for low-sulphur coals than for high-sulphur coals. A significant difference in properties was noted between the two high-sulphur coals in spite of similar basic compositional parameters. This was confirmed by the fractal dimensionality factor D of Illinois No. 6 coal, which exceeded the theoretical value. 14 refs., 9 figs., 5 tabs.
The UP/SP merger could derail Western bituminous
Vaninetti, J.; Leshock, J.C.
The 3 billion dollars per year US Western bituminous coal industry annually produces more than 100 million tons of compliance coal to utility, industrial and export markets. About half of production is consumed locally, this sector has grown most in recent years. New markets are utilities in the Mid-west. The UP and SP railroads have profited accordingly. The merger may cause a change in the pricing strategies for the new company, leading to increased freight and coal prices. 1 fig., 1 tab
Low NOx firing systems for bituminous coal and lignite
Knyrim, W.; Scheffknecht, G.
In the case of lignite fluidized boilers the denitrification down to less than 200 mg/m 3 was possible with primary measures on the firing side only. On account of the excellent results achieved with the reconstructed plants the firing systems for the new generation of brown coal fire steam generators with a capacity of 800 MW and more is designed in a similar way. For bituminous coal fire steam generators the primary measures on the firing side are nor sufficient to keep the German NO x emission limit. Therefore these units had to be retrofitted with a SCR-DENOX plant. The experience with the new firing system made in a 110 MW steam generator in Austria with a wide range of fuels is introduced. One of the largest bituminous coal fired once-trough steam generator built by EVT is the boiler for the power station Bexbach I (750 MW). The firing system is designed as a tangential firing system with 32 jet burners. These are arranged in pairs in the corners and divided into 4 burner levels with 4 burner pairs each. One mill is allocated to each burner level. An important characteristic feature is that the four bowl mills are arranged on one side of the steam generator. The plant is constructed with upper air nozzles which are arranged above the top burner level for the reduced of nitrogen oxides. During tests at steam generator with similar design, the nO x formation could be reduced from 750 to 500 mg/m 3 s.t.p. (dry, 6% O 2 ) with an addition of upper air of 20% at 100% unit capacity and constant total flow. As a main approach for the further reduction of the primary NO x emission at bituminous coal fired steam generators with tangential firing systems, the experience gained from the firing of brown coal has also been taken into account. A fundamental aspect in this respect was the vertical air staging in the direction of the furnace height. The results of many tests in a test reactor have shown that the differences of the achievable NO x values of brown and
Log evaluation of sub-bituminous coals in Magallanes, Chile
Weltz, L.S.
In coal exploration a drilling program is normally used for coal inquest through core analysis, with a high cost and operating time. However, in many cases, there is poor cores recovery due to operating procedures and/or formation conditions which leads to the determination of parameters non-representative of the coal seam. The cost and operating time can be minimized through the use of logs which also represent a continuous and in situ sampling. In the case of sub-bituminous coals, the analysis through logs is more complex due to the high content of clay, which masks the presence of water. This paper describes the analysis of sub-bituminous coals in Magallanes-Chile. The main coal seam components are: coal, clay, secondary quartz and water. An interpretation system using the density log, gamma ray, sonic and microlog, based on rho/sub B/-GR and rho/sub B/--Δ/sub T/ cross plots, permits to know the weight percentages of the following elements: total carbon, ash, moisture, which form the main local coal parameters. Empirical relationships permit us to obtain also the heating value and an estimate strength index to elastic-dynamic forces. The results obtained agree within 3 percent with the Laboratory cores analysis. The method is processed through a sequence of simple computer programs for IBM-360
Concentration of viruses from water on bituminous coal
Lakhe, S.B.; Parhad, N.M.
The potential of bituminous coal for adsorption of viruses, using poliovirus as a model, was investigated. Influence of pH of water on the adsorption of viruses on a coal bed with and without addition of cation (Al/sup 3 +/) indicated that poliovirus could be adsorbed efficiently at pH 5 in presence of AlCl/sub 3/ at a concentration of 0.0005 M. studies on the effect of different concentrations of monovalent, divalent and trivalent cations showed that the trivalent cation was more effective and was required at a lower concentration than other cations tested. A coal bed of 1.5 g could adsorb as high as 204,000 PFU from water based on the absence of virus in the filtrate. Total organic carbon content of the water did not interfere in virus adsorption to coal. The results obtained indicated that a bituminous coal bed could be used as one of the methods for efficient concentration of viruses from water. 31 refs., 8 tabs.
Natural radioactivity associated with bituminous coal mining in Nigeria
Balogun, F.A.; Mokobia, C.E.; Fasasi, M.K.; Ogundare, F.O.
Gamma spectroscopic method was used to determine the natural radioactivity associated with the mining of Nigerian bituminous coal for the purpose of determining the radiological implications of coal mining in the country. The activity concentrations of the radionuclides detected range from 0.20±0.002 to 48.42±5.32 Bq kg -1 . The overall natural radionuclide contribution to the radioactivity of the environment was found to be 404.16±23.44 Bq kg -1 . Of this, coal waste (tailing) alone contributed 49.5% representing the largest contribution. Coal contributed just 5.5%. A comparison of the concentrations obtained in this work for coal with those from other parts of the world indicates that the radioactivity content of the Nigerian bituminous coal is not significantly different. The outdoor and indoor exposure rates in air 1 m above the ground are estimated to be (6.31±1.20)x10 -8 and (7.57±1.20) x10 -8 Gy h -1 , respectively, for the mining environment. These values compare very well with the global values reported by UNSCEAR: 5x10 -8 and 6x10 -8 Gy h -1 , respectively. The resulting annual effective dose equivalent estimated is (4.49±0.74)x10 -4 Sv yr -1 . This also compares favourably with the global value -4x10 -4 Sv yr -1 , reported by UNSCEAR
Recycling of polyethylene terephthalate (PET plastic bottle wastes in bituminous asphaltic concrete
Adebayo Olatunbosun Sojobi
Full Text Available This research sheds light on the concept of eco-friendly road construction which comprises eco-design, eco-extraction, eco-manufacturing, eco-construction, eco-rehabilitation, eco-maintenance, eco-demolition, and socioeconomic empowerment. It also revealed the challenges being faced in its adoption and the benefits derivable from its application. Furthermore, the effects of recycling PET plastic bottle wastes produced in North Central Nigeria in bituminous asphaltic concrete (BAC used in flexible pavement construction were also evaluated. The mix design consists of 60/70 penetration-grade asphaltic concrete (5%, 68% coarse aggregate, 6% fine aggregate, and 21% filler using the dry process at 170°C. The optimum bitumen content (OBC for conventional BAC was obtained as 4% by weight of total aggregates and filler. Polymer-coated aggregate (PCA-modified BAC seems preferable because it has the potential to utilize more plastic wastes with a higher optimum plastic content (OPC of 16.7% by weight of total aggregates and filler compared to that of 9% by weight of OBC achieved by PMB-BAC. For both PMB- and PCA-modified BAC, an increase in air void, void in mineral aggregate, and Marshall stability were observed. Eco-friendly road construction which recycles PET wastes should be encouraged by government considering its potential environmental and economic benefits.
Natural gas storage with activated carbon from a bituminous coal
Sun, Jielun; Rood, M.J.; Rostam-Abadi, M.; Lizzio, A.A.
Granular activated carbons ( -20 + 100 mesh; 0.149-0.84 mm) were produced by physical activation and chemical activation with KOH from an Illinois bituminous coal (IBC-106) for natural gas storage. The products were characterized by BET surface area, micropore volume, bulk density, and methane adsorption capacities. Volumetric methane adsorption capacities (Vm/Vs) of some of the granular carbons produced by physical activation are about 70 cm3/cm3 which is comparable to that of BPL, a commercial activated carbon. Vm/Vs values above 100 cm3/cm3 are obtainable by grinding the granular products to - 325 mesh (activated carbons, granular carbons produced by KOH activation have higher micropore volume and higher methane adsorption capacities (g/g). Their volumetric methane adsorption capacities are lower due to their lower bulk densities. Copyright ?? 1996 Elsevier Science Ltd.
Long-term properties of TVO's bituminized resins
Long-term properties of bituminized spent ion-exchange resins from Olkiluoto power plant have been studied since 1981. This report summarizes the results on water uptake and leaching obtained up till now. It is observed that water uptake in excess of rewetting of the ion-exchange resins is taking place. Leach test in water equilibrated with cement have been performed for about five years. Separation of granular resin particles caused by density differences observed in former experiments was further studied and confirmed in this work. Anaerobic corrosion of a steel drum has been studied in laboratory conditions generally giving corrosion rates below l μm/a. Radiolytic gases will accumulate and be trapped in the waste product. The rate of swelling is estimated by a specially constructed device based on ultrasonic distance meter observing changes in level of the product surface in the drum
Environmental problems caused by bituminous schist and possible solutions
Elmas, N.; Aykul, H.; Erarslan, K.; Ediz, I.G.
Schist, as a disposal of mine, has harmful effects on environment. however, several manners can be utilized to prevent the environmental destruction as well as an economical benefit is gained. In this study, environmental problems caused by bituminous schist and other disposals have been investigated on a specific lignite coal mine where schist is disposed as waste material. Pollution and damage on land and in water sources around the coal district and the villages have been observed, recorded and several solutions to environmental problems have been proposed. Discussed proposals will not only solve the environmental pollution problem but also provide waste management facility. Industrial structure of the district enables such a disposal to be used as an economical raw material. Besides, general effects of the coal mine and the power plant nearby have been discussed from environmental point of view, too. 7 refs
Application of infrared camera to bituminous concrete pavements: measuring vehicle
Janků, Michal; Stryk, Josef
Infrared thermography (IR) has been used for decades in certain fields. However, the technological level of advancement of measuring devices has not been sufficient for some applications. Over the recent years, good quality thermal cameras with high resolution and very high thermal sensitivity have started to appear on the market. The development in the field of measuring technologies allowed the use of infrared thermography in new fields and for larger number of users. This article describes the research in progress in Transport Research Centre with a focus on the use of infrared thermography for diagnostics of bituminous road pavements. A measuring vehicle, equipped with a thermal camera, digital camera and GPS sensor, was designed for the diagnostics of pavements. New, highly sensitive, thermal cameras allow to measure very small temperature differences from the moving vehicle. This study shows the potential of a high-speed inspection without lane closures while using IR thermography.
Study of thermal reactivity during bituminization of radioactive waste
Mouffe, Sh.
This work deals with the study of chemical reactions and phases transitions which can occur between magnesium nitrate, sodium nitrate, cobalt sulphur product, and nickel potassium ferrocyanide, when they are heated together during bituminization process of nuclear waste. The applied methodology associates a few techniques: temperature, enthalpy, and kinetics of reaction are determined by calorimetry, reaction products are characterised by chemical analyses, mass spectrometry and XRD analysis. Three fields of temperature and energy are observed in function of composition (one compound or a mixture of compounds). The study of reactions between NaNO 3 and cobalt sulphur product shows that the presence of water has got an effect on reaction temperature. The study of Mg(NO 3 ) 2 , 6 H 2 O and CoS shows an overlapping of different signals, and that the reaction rate is very slow (a few hours). (author)
Process for continuous distillation of bituminous minerals, etc
Marie, J J
An apparatus is described for operating the process, in which the petroleum-bearing asphaltic or bituminous minerals are charged to the upper part of a vertical furnace with a lining of refractory material and varying sections; air is necessary for combustion and inert gas is necessary to regulate this combustion and to remove the hydrocarbons being blown into the lower part of the furnace; the hydrocarbons in vapor state or gases being removed are received in the condensers where they are deposited in the liquid state; the liquid from the condensers is next centrifuged to give oils essentially like natural petroleum, leaving as residue solid hydrocarbons and entrained mineral; the minerals treated are removed by gravity at the bottom of the furnace.
State of the art report on bituminized waste forms of radioactive wastes
Kim, Tae Kook; Shon, Jong Sik; Kim, Kil Jeong; Lee, Kang Moo; Jung, In Ha
In this report, research and development results on the bituminization of radioactive wastes are closely reviewed, especially those regarding waste treatment technologies, waste solidifying procedures and the characteristics of asphalt and solidified forms. A new concept of the bituminization method is suggested in this report which can improve the characteristics of solidified forms. Stable solid forms with high leach resistance, high thermal resistance and good compression strength were produced by the suggested bituminization method, in which spent polyethylene from agricultural farms was added. This report can help further research and development of improved bituminized forms of radioactive wastes that will maintain long term stabilities in disposal sites. (author). 59 refs., 19 tabs., 18 figs
Influence of association of "EVA-NBR" on indirect tensile strength of modified bituminous concrete
Chinoun, M.; Soudani, K.; Haddadi, S.
The aim of this work is to contribute to the improvement of the mechanical properties of bituminous concrete by modification of bituminous concrete. In this study, we present the results of the indirect tensile strength "ITS" of modified bituminous concrete by the combination of two modifiers, one is a plastomer EVA (Ethylene Vinyl Acetate) and the other is a industrial waste from the shoe soles grinding NBR (Nitrile Butadiene Rubber) as crumb rubber. To modify the bitumen a wet process was used. The results show that the modification of bitumen by EVA-NBR combination increases their resistance to the indirect traction "ITS" compared to the bituminous concrete control. The mixture of 5% [50% EVA+ 50% NBR] is given the best result among the other associations.
A new radiometric instrument designed to measure the parameters of bituminous coal on transport belts
Kubicek, P.
A new radiometric instrument developed in Czechoslovakia, for the measurement of ash content of bituminous coal, and for the determination of approximate values of moisture and weight is described. (Author)
Effect of Mixing Process on Polypropylene Modified Bituminous Concrete Mix Properties
Noor Zainab Habib; Ibrahim Kamaruddin; Madzalan Napiah; Isa Mohd Tan
This paper presents a research conducted to investigate the effect of mixing process on polypropylene (PP) modified bitumen mixed with well graded aggregate to form modified bituminous concrete mix. Two mode of mixing, namely dry and wet with different concentration of polymer polypropylene was used with 80/100 pen bitumen, to evaluate the bituminous concrete mix properties. Three percentages of polymer varying from 1-3% by the weight of bitumen was used in this study. Three mixes namely cont...
Losses due to weather phenomena in the bituminous concrete construction industry in Wisconsin
Kuhn, H. A. J.
The losses (costs) due to weather phenomena as they affect the bituminous concrete industry in Wisconsin were studied. The bituminous concrete industry's response to precipitation, in the form of rain, is identified through the use of a model, albeit crude, which identifies a typical industry decision-response mechanism. Using this mechanism, historical weather data and 1969 construction activity, dollar losses resulting from rain occurrences were developed.
Process of producing fuels from slates or bituminous shales. [distillation at incandescent heat
Huppenbauer, M
A process of producing a fuel from slates or bituminous shales by saturating or impregnating them after preliminary distillation with the vapors of tars, resins, oils, etc., is given. The process is characterized by the bituminous shale being submitted in the form of fragments to distillation at incandescent heat to make the shale porous and able to absorb the vapors of the substances already mentioned.
Synthesis document on the long time behavior of packages: operational document ''bituminous'' 2204
Tiffreau, C.
This document is realized in the framework of the law of 1991 on the radioactive wastes management. The 2004 synthesis document on long time behavior of bituminous sludges packages is constituted by two documents, the reference document and the operational document. This paper presents the operational model describing the water alteration of the packages and the associated radioelements release, as the gas term source and the swelling associated to the self-irradiation and the bituminous radiolysis. (A.L.B.)
MECHANICAL BEHAVIOR OF COLD BITUMINOUS MIXTURE UNDER EFFECTS OF STATIC AND REPEATED LOADS1
Tamyres Karla da Silva; Carlos Alexandre Braz de Carvalho; Geraldo Luciano de Oliveira Marques; Dario Cardoso de Lima; Taciano Oliveira da Silva; Carlos Cardoso Machado
Abstract This paper presents the results of an experimental research aimed at analyzing the mechanical behavior of a cold bituminous mixture under effects of static and repeated loads. Initially, a Marshall mixture design was performed to determine the mixture design contents according to standard DNER (1994a). After obtaining the mixture design contents, nine bituminous specimens were molded and subjected to the following tests: resilient modulus, tensile strength by diametral compression, a...
Investigation and analytical results of bituminized products in drums at filing room
Shibata, Atsuhiro; Kato, Yoshiyuki; Sano, Yuichi; Kitajima, Takafumi; Fujita, Hideto
This report describes the results of investigation of the bituminized products in drums, liquid waste in the receiving tank V21 and the bituminized mixture in the extruder. The investigation of the products in drums showed most of the unburned products filled after 28B had abnormality, such as hardened surfaces, caves and porous brittle products. The particle sizes of the salt fixed in bituminized products depended neither on batch number nor on feed rate. It indicates the fining of the salt particle caused by the decreased feed rate did not occur. The measured concentrations of metals and anions in the bituminized products showed no abnormality. The catalytic content was not recognized in the products. The infrared absorption spectra obtained with the bituminized products show the oxidation at the incident occurred without oxygen. There was no organic phase on the surface of liquid waste in V21. Chemical analysis and thermal analysis on the precipitate in V21 showed no abnormality. Concentration of sodium nitrate/nitrite in the mixture collected from the extruder was lower than normal products. These results show no chemical activation of the bituminized products. It can be concluded that the chemical characteristics of the products had little abnormality even around the incident. (author)
Bituminous reference document: synthesis of knowledge on the long time behavior of bituminous packages; Dossier de reference bitume: synthese des connaissances sur le comportement a long terme des colis bitumes
Sercombe, J.; Adenot, F.; Vistoli, P.P.; Parraud, S.; Riglet-Martial, C.; Gwinner, B.; Felines, I.; Tiffreau, C.; Libert, M
This document is a synthesis of the knowledge acquired at the CEA on the behavior of bituminous packages. In this framework, the CEA studied bituminous packages in generic conditions of a package lifetime. The main factors, the evolution mechanisms and influential parameters have been determined and quantitative s simulation have been developed. After a description of the main initial bituminous packages characterizations, the evolutions in saturated and un-saturated environment are exposed. (A.L.B.)
Polygenic formation model of the planet's bituminous belts
Dmitrievsky, A. N.; Balanyuk, I. E.
In recent years, much attention has been paid to nontraditional hydrocarbon sources. Today the portion of nontraditional gas in the world extraction is 15% or 450 billion cubic meters, which hat makes up the volume of total gas exports from Russia. As is known, the easy-prospecting oil has been already found. The innovative technologies in geophysics, drilling, and excavation and the increased extraction coefficient expect further development and industrial compliance with these requirements. Based on calculations, the world oil reserves are now one trillion of stock tank barrels and one trillion barrels have been already extracted. The evergrowing demand for energy gives rise to the necessity of searching for and extracting more oil resources, and both these aspects are unique problems. The search for profitable petroleum deposits has become more and more difficult even in the leading companies. The increment of the world resources is a key vital question; therefore, the elaboration of criteria for the discovery of nontraditional deposits take on special significance in the economic respect. The authors are working out a conception that will be a guideline for future finding of the richest oil deposits in active geodynamic zones. For the first time, we suggest the polygenic formation model of the planet's bituminous belts.
The hydrogasification of lignite and sub-bituminous coals
Bhatt, B.; Fallon, P. T.; Steinberg, M.
A North Dakota lignite and a New Mexico sub-bituminous coal have been hydrogenated at up to 900°C and 2500 psi hydrogen pressure. Yields of gaseous hydrocarbons and aromatic liquids have been studied as a function of temperature, pressure, residence time, feed rates and H2/coal ratio. Coal feed rates in excess of 10 lb/hr have been achieved in the 1 in. I. D.×8 ft reactor and methane concentration as high as 55% have been observed. A four-step reaction model was developed for the production and decomposition of the hydrocarbon products. A single object function formulated from the weighted errors for the four dependent process, variables, CH4, C2H6, BTX, and oil yields, was minimized using a program containing three independent iterative techniques. The results of the nonlinear regression analysis for lignite show that a first-order chemical reaction model with respect to C conversion satisfactorily describes the dilute phase hydrogenation. The activation energy for the initial products formation was estimated to be 42,700 cal/gmole and the power of hydrogen partial pressure was found to be +0.14. The overall correlation coefficient was 0.83. The mechanism, the rate expressions, and the design curves developed can be used for scale-up and reactor design.
Chemical and Pyrolytic Thermogravimetric Characterization of Nigerian Bituminous Coals
Nyakuma Bemgba Bevan
Full Text Available The discovery of new coal deposits in Nigeria presents solutions for nation's energy crises and prospects for socioeconomic growth and sustainable development. Furthermore, the quest for sustainable energy to limit global warming, climate change, and environmental degradation has necessitated the exploration of alternatives using cleaner technologies such as coal pyrolysis. However, a lack of comprehensive data on physico-chemical and thermal properties of Nigerian coals has greatly limited their utilization. Therefore, the physico-chemical properties, rank (classification, and thermal decomposition profiles of two Nigerian bituminous coals – Afuze (AFZ and Shankodi-Jangwa (SKJ – were examined in this study. The results indicate that the coals contain high proportions of C, H, N, S, O and a sufficiently high heating value (HHV for energy conversion. The coal classification revealed that the Afuze (AFZ coal possesses a higher rank, maturity, and coal properties compared to the Shankodi-Jangwa (SKJ coal. A thermal analysis demonstrated that coal pyrolysis in both cases occurred in three stages; drying (30-200 °C, devolatilization (200-600 °C, and char decomposition (600-1000 °C. The results also indicated that pyrolysis at 1000 °C is not sufficient for complete pyrolysis. In general, the thermochemical and pyrolytic fuel properties indicate that the coal from both places can potentially be utilized for future clean energy applications.
A process for the bituminization of radioactive wastes
Bar-Ziv, E.; Manor, D.; Levin, I.
A process is described for the incorporation of sodium nitrate solutions in bitumen, with a view to the bituminization of radioactive wastes. This process has involved the development of a chemical process and its technological application. A double jacket reactor equipped with an anchor-type stirrer has been built. Sodium nitrate (NaNO 3 ) solutions with sodium hydroxide (NaOH) are fed into the reactor simultaneously with a bitumen emulsion while heated oil is circulated through the double jacket. After all the water has evaporated, the mixture is ''simmered'' at 170/180 deg C for up to 5 hours in order to get a homogeneous product which will be suitable for final storage. The product contains small salt crystals (10/50 μm) and has high viscosity (200/2000 poise at 160 deg C and 12 rpm), so that the possibility of sedimentation is eliminated. In comparative experiments with molten bitumen, large salt aggregates, inhomogeneously distributed, make the product unsuitable. It has been found that NaOH is responsible for the polimerization of the bitumen, which raises its viscosity. The degree of polimerization depends on the NaOH concentration and ''simmering'' time and temperature. NaOH is added to NaNO 3 in order to raise the mixture's viscosity and thereby prevent sedimentation
Gasification of high ash, high ash fusion temperature bituminous coals
Liu, Guohai; Vimalchand, Pannalal; Peng, WanWang
This invention relates to gasification of high ash bituminous coals that have high ash fusion temperatures. The ash content can be in 15 to 45 weight percent range and ash fusion temperatures can be in 1150.degree. C. to 1500.degree. C. range as well as in excess of 1500.degree. C. In a preferred embodiment, such coals are dealt with a two stage gasification process--a relatively low temperature primary gasification step in a circulating fluidized bed transport gasifier followed by a high temperature partial oxidation step of residual char carbon and small quantities of tar. The system to process such coals further includes an internally circulating fluidized bed to effectively cool the high temperature syngas with the aid of an inert media and without the syngas contacting the heat transfer surfaces. A cyclone downstream of the syngas cooler, operating at relatively low temperatures, effectively reduces loading to a dust filtration unit. Nearly dust- and tar-free syngas for chemicals production or power generation and with over 90%, and preferably over about 98%, overall carbon conversion can be achieved with the preferred process, apparatus and methods outlined in this invention.
Design and verification of bituminous mixtures with the increased content of reclaimed asphalt pavement
Bańkowski, Wojciech; Król, Jan; Gałązka, Karol; Liphardt, Adam; Horodecka, Renata
Recycling of bituminous pavements is an issue increasingly being discussed in Poland. The analysis of domestic and foreign experience indicates a need to develop this technology in our country, in particular the hot feeding and production technologies. Various steps are being taken in this direction, including research projects. One of them is the InnGA project entitled: "Reclaimed asphalt pavement: Innovative technology of bituminous mixtures using material from reclaimed asphalt pavement�. The paper presents the results of research involving the design of bituminous mixtures in accordance with the required properties and in excess of the content of reclaimed asphalt permitted by the technical guidelines. It presents selected bituminous mixtures with the content of RAP of up to 50% and the results of tests from verification of industrial production of those mixtures. The article discusses the details of the design process of mixtures with a high content of reclaimed asphalt, the carried out production tests and discusses the results of tests under the verification of industrial production. Testing included basic tests according to the Polish technical requirements of WT- 2 and the extended functional testing. The conducted tests and analyses helped to determine the usefulness of the developed bituminous mixtures for use in experimental sections and confirmed the possibility of using an increased amount of reclaimed asphalt up to 50% in mixtures intended for construction of national roads.
Leaching behavior of a simulated bituminized radioactive waste form under deep geological conditions
Nakayama, Shinichi; Iida, Yoshihisa; Nagano, Tetsushi; Akimoto, Toshiyuki
The leaching behavior of a simulated bituminized waste form was studied to acquire data for the performance assessment of the geologic disposal of bituminized radioactive waste. Laboratory-scale leaching tests were performed for radioactive and non-radioactive waste specimens simulating bituminized waste of a French reprocessing company, COGEMA. The simulated waste was contacted with deionized water, an alkaline solution (0.03-mol/l KOH), and a saline solution (0.5-mol/l KCl) under atmospheric and anoxic conditions. The concentrations of Na, Ba, Cs, Sr, Np, Pu, NO 3 , SO 4 and I in the leachates were determined. Swelling of the bituminized waste progressed in deionized water and KOH. The release of the soluble components, Na and Cs, was enhanced by the swelling, and considered to be diffusion-controlled in the swelled layers of the specimens. The release of sparingly soluble components such as Ba and Np was solubility-limited in addition to the progression of leaching. Neptunium, a redox-sensitive element, showed a distinct difference in release between anoxic and atmospheric conditions. The elemental release from the bituminized waste specimens leached in the KCl was very low, which is likely due to the suppression of swelling of the specimens at high ionic strength. (author)
Effect of mix parameters on longevity of bituminous mixtures
Reichle, Clayton Matthew
This study was performed to evaluate the effects of varying aggregate sources, aggregate gradations on the stripping and rutting potential of bituminous based plant mixes specified by the Missouri Department of Transportation. The different aggregate combinations included two different aggregate sources (Potosi Dolomite and Jefferson City Dolomite) including two variations for the Jefferson City Dolomite mix to simulate a marginally in-specification mix and an out-of-specification but in-field tolerance mix. The "field" mix simulated the marginal mix where field tolerance of high dust and low binder content were maximized. All three mixes were evaluated for stripping susceptibility using the Tensile Strength Ratio (TSR) test and the Hamburg Wheel Tracking Device (HWTD). The mix characteristics (unit weight, effective binder content, and air voids) were used for a Level 3 analysis in the Mechanistic-Empirical Pavement Design Guide (MEPDG) to determine long term pavement distress conditions such as fatigue cracking, rutting, and IRI (smoothness). The Potosi mix exhibited the best resistance to rutting and stripping during both the TSR testing as well as the Hamburg testing. The Jefferson City In-Spec and Out-of-Spec mixes showed less resistance to rutting and stripping in order, respectively. This was expected for the Jefferson City mixes where the aggregate was of lower quality (higher Los Angeles Abrasion, Micro Deval loss, absorption, and deleterious materials). Also, in the case of the Jefferson City Out-of-Spec mix, the binder content was lower. Upon evaluating the mixes using the MEPDG software, it was shown that mix characteristics such as air voids, VMA, and VFA influenced the fatigue cracking, rutting, and IRI predictions to a minor degree.
Fixation of calcined waste by bituminization or cementation
Napravnik, J.; Kyrs, M.; Ditl, P.
The overall concept is given of the combination of calcination with fixation into bitumen, cement etc. The design is shown of a calciner with the capacity of 10 L/h which was tested on real radioactive wastes for 2000 h. The geometrical and operating parameters of the apparatus have been optimized based on a statistical evaluation of the experiments. Wastes containing nitrates are calcined at 300-550 deg. C, yielding oxides. Wastes containing sulphates, carbonates, KMnO 4 , or borates are calcined at 150-330 deg. C, yielding soluble salts. The content of H 3 BO 4 and Na 2 B 4 O 7 and in some cases of sulphates in the calcinate retards hardening of the mixture with cement. Nitrates and detergents also interfere. The effect of the above components on the products mixed with bitumen is much less. Detergents can be decomposed at 200-300 deg. C; organic acids can be reacted with A1 salts to form insoluble substances lowering the leaching rate of Sr and Cs; small amounts of SiO 2 eliminate the effect of borates on cement hardening. The drawbacks of bituminization with bitumen emulsions are the complicated preparation of the emulsion, higher leaching rate of the product and low stability of the emulsion against breaking. The leachability was determined (1-50 days) of different products containing LWR wastes: 33% of concentrated waste in cement of calcination product stabilized with PVA exhibit approx. 8x10 - 3 g/cm 2 per day, 33% of calcine in cement approx. 3x10 - 3 ; 40% concentrate fixed with bitumen emulsion approx. 9x10 - 4 ; 50% calcine stabilized with PVA in bitumen, pilot-plant scale approx. 2x10 - 5 ; the same but on a laboratory scale approx. 1.10 - 5 . (author)
Bituminization of radioactive wastes at the Nuclear Research Center Karlsruhe. Experience from plant operation and development work
Hild, W; Kluger, W; Krause, H
A summary is given of the main operational experience gained at the Nuclear Research Center Karlsruhe in 4 years operation of the bituminization plant for evaporator concentrates from low- and medium level wastes. At the same time some of the essential results are compiled that have been obtained in the R + D activities on bituminization.
Method for obtaining a varnish with a base of mineral oil obtained by distillation of bituminous schists
Marchionni, A
A method for obtaining a varnish is described characterized by the fact that the following ingredients are being used; mineral oil from the distillation of bituminous schists in the proportions already cited in the description, diluted with benzene or turpentine, with admixture of coloring matter. Varnish with a base of mineral oil from the distillation of bituminous schists is obtained.
Results of exploitation of a pilot-plant installation for bituminization of radioactive sludges
Golinski, M.; Ksiazak, Z.; Surala, J.; Dziubecki, R.
Results are discussed of exploitation of a pilot-plant installation for bituminization of radioactive sludges of an efficiency of 25 l/h. In a time period of 20 month 120 cycles were carried out in which 60 m 3 of 2-4% sludges from treatment of low-level waste by the phosphate-ferrocyanide method were solidified. The P-60 asphalt was used for bituminization. The bituminization products contained 5-13.5% of mineral substances. Their activity was in the range 5 x 10 -4 - 5 x 10 -3 μCi/g for alpha emitters and 1.2 - 3.8 x 10 -2 μCi/g for beta emitters. (author)
Global market trade policy analysis for petroleum oils and oils obtained from bituminous minerals, crude
Bagheri, F.
Full Text Available This article is based on surveying the custom tariffs imposed on the world export market of Petroleum Oils and Oils Obtained from Bituminous Minerals, Crude. We obtained the data according to the most updated available data provided online by UNCTAD and World Bank. The results indicate that none of the 142 countries in the world market of this product have imposed non-tariff trade barriers on the import of Petroleum Oils and Oils Obtained from Bituminous Minerals, Crude. The developed countries and the countries with transition economies are the main world import partners. European Union, United States, China, Japan, South Korea, Canada, Singapore, Taiwan, Thailand, South Africa, Australia, Turkey, Brazil, Sweden and Belarus are the examples and have imposed low custom tariffs on Petroleum Oils and Oils Obtained from Bituminous Minerals, Crude.
Optimization of the encapsulation process of bituminized radioactive wastes; Otimização do processo de encapsulamento do rejeito radioativo betuminizado
Silva, Jarine E.C.; Tello, Clédola C.O., E-mail: jarine.silva@cdtn.br, E-mail: tellocc@cdtn.br [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEC-MG), Belo Horizonte, MG (Brazil)
The objective of this paper is to propose alternatives for the deposition of bituminized waste in metallic packages coated with a cementitious matrix for surface repository, aiming to meet the standards criteria and increasing the integrity of the metallic packaging during the planned storage time, transportation and disposal. For this purpose, tests will be carried out to evaluate cement pastes and mortar with cementitious additives, aiming at the durability and reduction of pores. Leaching tests with different thicknesses will also be carried out, where optimization of the encapsulation can meet safety, durability and economy standards for the repository, as well as practices that contribute to reduce environmental impacts and the economic burden imposed on future generations.
8th RILEM International Symposium on Testing and Characterization of Sustainable and Innovative Bituminous Materials
Partl, Manfred
This work presents the results of RILEM TC 237-SIB (Testing and characterization of sustainable innovative bituminous materials and systems). The papers have been selected for publication after a rigorous peer review process and will be an invaluable source to outline and clarify the main directions of present and future research and standardization for bituminous materials and pavements. The following topics are covered: - Characterization of binder-aggregate interaction - Innovative testing of bituminous binders, additives and modifiers - Durability and aging of asphalt pavements - Mixture design and compaction analysis - Environmentally sustainable materials and technologies - Advances in laboratory characterization of bituminous materials - Modeling of road materials and pavement performance prediction - Field measurement and in-situ characterization - Innovative materials for reinforcement and interlayer systems - Cracking and damage characterization of asphalt pavements - Rec...
Pre-treatment of bituminized NPP wastes for disposal in near-surface repository
Vieira, Vanessa Mota; Tello, Clédola Cássia Oliveira de, E-mail: vanessamotavieira@gmail.com, E-mail: tellocc@cdtn.br [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil)
The implementation of the national repository is an important technical requirement, and a legal requirement for the entry into operation of the nuclear power plant Angra 3. The Brazilian repository is being planned to be a near-surface one. In Brazil the low and intermediate level radioactive wastes are immobilized using cement and bitumen for Angra 1 and Angra 2 NPP, respectively. The main problems due to the disposal of bituminized wastes in repositories are swelling of the waste products and their degradation in the long term. To accommodate the swelling of the bituminized wastes, the drums are filled up to 70 - 90% of their volume, which reduces the structural the repository stability and the disposal availability. Countries, which use bitumen in the solidification of NPP's radioactive waste and have near-surface repositories, need to immobilize this bituminized waste within other drums containing cement pastes or mortars to disposal them. This study aims to find solutions for the storage in surface repository of bituminized radioactive waste products, making them compatible with the acceptance criteria of cemented waste products. It was also performed a modeling with the results obtained in the leaching test using the ALT program and defined the transport model of the cesium leachate element and it was verified that in the early times the leaching was governed by the diffusion model and later by the partition model. The results obtained in this study can be used in the evaluation of performance of repositories. (author)
The microstructure of petroleum vacuum residue films for bituminous concrete: a microscopy approach
Sourty, E.; Tamminga, A.Y.; Michels, M.A.J.; Vellinga, W.P.; Meijer, H.E.H.
Selected carbon-rich refinery residues ('binders') mixed with mineral particles can form composite materials ('bituminous concrete') with bulk mechanical properties comparable to those of cement concrete. The microstructural mechanism underlying the remarkable composite properties has been related
Overview of BELGATOM's industrial experience in the field of radwaste bituminization, cementation and radwaste package storage
Glibert, R.; Debieve, P.; Averbeke, J. van; Centner, B.
Radioactive waste processing experience in Belgium is introduced. BELGATOM partners in Belgium have accumulated experience for over 25 years in the field of rad waste treatment and conditioning by bituminization and cementation and in the storage of the resulting rad waste packages
Noise Reduction Properties of an Experimental Bituminous Slurry with Crumb Rubber Incorporated by the Dry Process
Moisés Bueno
Full Text Available Nowadays, cold technology for asphalt pavement in the field of road construction is considered as an alternative solution to conventional procedures from both an economic and environmental point of view. Among these techniques, bituminous slurry surfacing is obtaining an important role due to the properties of the obtained wearing course. The functional performance of this type of surfaces is directly related to its rough texture. Nevertheless, this parameter has a significant influence on the tire/road noise generation. To reduce this undesirable effect on the sound performance, new designs of elastic bituminous slurries have been developed. Within the FENIX project, this work presents the acoustical characterization of an experimental bituminous slurry with crumb rubber from wasted automobile tires incorporated by the dry process. The obtained results show that, under controlled operational parameters, the close proximity sound levels associated to the experimental slurry are considerably lower than those emitted by a conventional slurry wearing course. However, after one year of supporting traffic loads and different weather conditions, the evaluated bituminous slurry, although it conserves the original noise reduction properties in relation to the conventional one, noticeably increases the generated sound emission. Therefore, it is required to continue improving the design of experimental surfaces in order to enhance its long-term performance.
Process for treating bituminous coal, lignite, peat, and shale, and products obtained
Schabelitz, E J
A process is described comprising leaching bituminous coal, lignite, peat, or shale by immersing said material in ethylene dichloride for a period of time sufficient to remove the ethylene dichloride-soluble constituents, separating the treated material from the ethylene dichloride solution and recovering from the solution the soluble constituents of the material dissolved in the solution. Soluble constituents include oils and waxes.
Process of extraction in liquid way, of the bitumen from asphaltic and bituminous rocks, shale, etc
Freda, L
A process is described for liquid extraction of the bitumen in asphaltic and bituminous rocks, shales, and the like. The substances impregnated with bitumen are suitably treated for the extraction of pitch with any given solvent derived from ethylene, in a series of apparatuses fixed and rotary at atmospheric pressure or in vacuum with vapor and hot air.
Vieira, Vanessa Mota; Tello, Clédola Cássia Oliveira de
On the interfacial interaction between bituminous binders and mineral surfaces as present in asphalt mixtures
The interfacial interaction between bituminous binders and several mineral surfaces of different chemical nature as present in asphalt mixtures has been investigated using atomic force microscopy. Several dry mineral surfaces display comparable wetting with respect to the different phases present in
The X-ray fluorescent method for determination of total sulphur in bituminous coals
Widowska-Kusmierska, J.; Siess, K.
The X-ray fluorescent technique for the determination of total sulphur covering concentrations from 0,1 to 10% has been applied for bituminous coals showing a great variability in qualitative and quantitative composition of mineral matter (ash). The described method is a quick one giving results during one hour. The obtained good accuracy of determinations gives prospects for wide industrial application. (author)
Chemomechanics of Damage Accumulation and Damage-Recovery Healing in Bituminous Asphalt Binders
Pauli, A.T.
As a contribution to the development of mutli-scale multi-physics approaches to modelling pavement performance, the present thesis considers the topic of damage accumulation accompanied by damage recover self-healing of the bituminous asphalt phase of pavement systems. It is found insightful that by
Towards an Accurate Stress Dependant Time & Frequency Domain VE Response Model for Bituminous Binders
Woldekidan, M.F.; Huurman, M.; Pronk, A.C.
Linear viscoelastic properties of bituminous binders for short loading times are analyzed using dynamic mechanical analysis methods. Dynamic Shear Rheometer (DSR) test with parallel plate (PP) configuration is widely used for this purpose. Due to the complex stress distribution over the
FY 1991 report on the bituminous coal liquefaction section; 1991 nendo rekiseitan ekikabukai hokokusho
The paper reported activities of the bituminous coal liquefaction section in FY 1991. In the 1st bituminous coal liquefaction section meeting, report/discussion were made on the outline of the plan on the FY 1991 research using pilot plant and the support study of pilot plant. In the 2nd section meeting, report was made on 'How the development of coal liquefaction technology should be in the 21st century,' a report made by the joint section of bituminous coal/brown coal liquefaction. In the 3rd section meeting, report/discussion were made on the state of progress of the FY 1991 R and D and results. In the study using the bituminous coal liquefaction pilot plant, report was made on the outline of construction of a 150t/d pilot plant, study on the acquisition of material balance, analytical study of the data on liquefaction tower, testing survey on properties of coal slurry, and testing survey on slurry preheating furnace. In the support study of pilot plant, report was made on the study using 1t/d PUS, study on the development of the optimum coal refining technology and improvement in the distillate distribution, study of conditions for coal liquefaction and study of solvent hydrogenation catalyst. (NEDO)
Effect of bituminous coal properties on carbon dioxide and methane high pressure sorption
Weishauptová, Zuzana; Přibyl, Oldřich; Sýkorová, Ivana; Machovi�, Vladimír
Ro�. 139, JAN 1 (2015), s. 115-124 ISSN 0016-2361 Institutional support: RVO:67985891 Keywords : bituminous coal * sorption capacity * maceral composition * Upper Silesian Coal Basin Subject RIV: CF - Physical ; Theoretical Chemistry Impact factor: 3.611, year: 2015
Aerobic Biofilms Grown from Athabasca Watershed Sediments Are Inhibited by Increasing Concentrations of Bituminous Compounds
Lawrence, John R.; Sanschagrin, Sylvie; Roy, Julie L.; Swerhone, George D. W.; Korber, Darren R.; Greer, Charles W.
Sediments from the Athabasca River and its tributaries naturally contain bitumen at various concentrations, but the impacts of this variation on the ecology of the river are unknown. Here, we used controlled rotating biofilm reactors in which we recirculated diluted sediments containing various concentrations of bituminous compounds taken from the Athabasca River and three tributaries. Biofilms exposed to sediments having low and high concentrations of bituminous compounds were compared. The latter were 29% thinner, had a different extracellular polysaccharide composition, 67% less bacterial biomass per μm2, 68% less cyanobacterial biomass per μm2, 64% less algal biomass per μm2, 13% fewer protozoa per cm2, were 21% less productive, and had a 33% reduced content in chlorophyll a per mm2 and a 20% reduction in the expression of photosynthetic genes, but they had a 23% increase in the expression of aromatic hydrocarbon degradation genes. Within the Bacteria, differences in community composition were also observed, with relatively more Alphaproteobacteria and Betaproteobacteria and less Cyanobacteria, Bacteroidetes, and Firmicutes in biofilms exposed to high concentrations of bituminous compounds. Altogether, our results suggest that biofilms that develop in the presence of higher concentrations of bituminous compounds are less productive and have lower biomass, linked to a decrease in the activities and abundance of photosynthetic organisms likely due to inhibitory effects. However, within this general inhibition, some specific microbial taxa and functional genes are stimulated because they are less sensitive to the inhibitory effects of bituminous compounds or can degrade and utilize some bitumen-associated compounds. PMID:24056457
Use of additives to improve the capacity of bituminous mixtures to be heated by means of microwaves
Gallego, J.; Val, M.A. del; Contreras, V.; Páez, A.
This study examines the potential of adding electric arc furnace slag to bituminous mixtures to be heated by microwaves. The susceptibility of bituminous mixtures to microwave energy is limited and so, in order to improve the energy performance of the heating process, it is necessary to incorporate additives or components to the mixture so as to improve the capacity for microwave heating. The article presents the results of adding various components, (steel wool, scrap tire wire, silicon carbide, iron filings) and an alternative aggregate: electric arc furnace slag. According to the results obtained in the laboratory, slag addition of at least 5% by weight of the bituminous mixture represents the best option for both technical and economic reasons. The results may promote the valorization of this steel industry residue in bituminous mixtures by improving microwave heating response. [es
Effects of graphite on rheological and conventional properties of bituminous binders
Yunus ErkuÅŸ
Full Text Available In this study, the effects of graphite used for developing the rheological and conventional properties of bitumen were investigated using various bituminous binder tests. Penetration, softening point, rotational viscosity (RV, dynamic shear rheometer (DSR and bending beam rheometer (BBR tests were applied to bituminous binders modified with four different proportions of graphite by bitumen weight. The penetration values declined while softening point values increased with rising graphite content. While graphite induced 8 °C increases in mixing-compacting temperature by increasing the viscosity values, it also increased the rutting parameter. According to the BBR test, the deformation and stiffness values changed significantly with increasing graphite content, but the m-values did not change significantly. These results showed that graphite generally used for improving the thermal properties can improve to high temperature performance of mixtures. Keywords: Graphite, Bitumen, Conventional properties, Rheological properties
Long-term behaviour of bituminized waste: modelling self-irradiation and leaching
Simondi-Teisseire, B.; Vistoli, P.P.; Libert, M.; Gilardi, T.; Chaix, P.; Blanc, V.
During interim storage, the main evolution factor of bituminized wastes is radiolysis, due to self-irradiation. In deep disposal conditions, after site re-saturation and corrosion of the containers, the main evolution will be due to leaching. This paper deals with two models designed to describe respectively radiolytic gas evacuation (JACOB- 2) and bituminized waste leaching (COLONBO), and some of the typical results obtained from these two models. The first model describes radiolytic gas production, diffusive transport of gas, bubble nucleation and ripening and movement under buoyancy. The second one is based on descriptions of water sorption, solubilization, and diffusion into the matrix, water uptake by the most soluble salts leading to alteration of the matrix and finally to diffusive transport of the salts outside the bitumenisate. (author)
Research on the thermal decomposition of Mongolian Baganuur lignite and Naryn sukhait bituminous coal
A. Ariunaa
Full Text Available The technical characteristics, elemental composition of the organic and mineral matters, ash melting behaviors and carbonization and gasification reactivities of coals from Baganuur and Naryn sukhait deposits were investigated. The results of proximate and ultimate analysis confirmed that the coal from Baganuur deposit can be graded as a low rank lignite B2 mark coal and Naryn sukhait coal is a bituminous G mark one. The carbonization and gasification experiments were performed using TGA apparatus and fixed bed quartz reactor. The data obtained with two experimental reactors showed that Baganuur lignite had lower thermal stability and much higher CO2 gasification reactivity at 950°C as compared to those for Naryn sukhait bituminous coal.Mongolian Journal of Chemistry 16 (42, 2015, 22-29
Slagging behavior of upgraded brown coal and bituminous coal in 145 MW practical coal combustion boiler
Akiyama, Katsuya; Pak, Haeyang; Takubo, Yoji [Kobe Steel, Ltd, Kobe (Japan). Mechanical Engineering Research Lab.; Tada, Toshiya [Kobe Steel, Ltd, Takasago (Japan). Coal and Energy Technology Dept.; Ueki, Yasuaki [Nagoya Univ. (Japan). Energy Science Div.; Yoshiie, Ryo; Naruse, Ichiro [Nagoya Univ. (Japan). Dept. of Mechanical Science and Engineering
The purpose of this study is to quantitatively evaluate behaviors of ash deposition during combustion of Upgraded Brown Coal (UBC) and bituminous coal in a 145 MW practical coal combustion boiler. A blended coal consisting 20 wt% of the UBC and 80 wt% of the bituminous coal was burned for the combustion tests. Before the actual ash deposition tests, the molten slag fractions of ash calculated by chemical equilibrium calculations under the combustion condition was adopted as one of the indices to estimate the tendency of ash deposition. The calculation results showed that the molten slag fraction for UBC ash reached approximately 90% at 1,523 K. However, that for the blended coal ash became about 50%. These calculation results mean that blending the UBC with a bituminous coal played a role in decreasing the molten slag fraction. Next, the ash deposition tests were conducted, using a practical pulverized coal combustion boiler. A water-cooled stainless-steel tube was inserted in locations at 1,523 K in the boiler to measure the amount of ash deposits. The results showed that the mass of deposited ash for the blended coal increased and shape of the deposited ash particles on the tube became large and spherical. This is because the molten slag fraction in ash for the blended coal at 1,523 K increased and the surface of deposited ash became sticky. However, the mass of the deposited ash for the blended coal did not greatly increase and no slagging problems occurred for 8 days of boiler operation under the present blending conditions. Therefore, appropriate blending of the UBC with a bituminous coal enables the UBC to be used with a low ash melting point without any ash deposition problems in a practical boiler.
The bituminization of intermediate level liquid radioactive wastes at Eurochemic. Part 3
Demonie, M.; Hild, W.; Kokkelenberg, F.; Kretschmer, H.
After 5.050 hours of operation, the screw elements of the extruder evaporator in the bituminization plant have been exchanged for elements with a higher abrasion resistance. The report describes the various working phases that have led, within ten weeks, to a successful accomplishment, and gives details on the required manpower, the total dose commitment, the wastes produced, and the wear of the extruder screw elements. (author)
The microstructure of petroleum vacuum residue films for bituminous concrete: a microscopy approach.
Sourty, E D; Tamminga, A Y; Michels, M A J; Vellinga, W-P; Meijer, H E H
Selected carbon-rich refinery residues ('binders') mixed with mineral particles can form composite materials ('bituminous concrete') with bulk mechanical properties comparable to those of cement concrete. The microstructural mechanism underlying the remarkable composite properties has been related to the appearance of a rigid percolating network consisting of asphaltenes and mineral particles [Wilbrink M. et al. (2005) Rigidity percolation in dispersions with a structured visco-elastic matrix. Phys. Rev. E71, 031402]. In this paper, we explore the microstructure of thin binder films of varying thickness with a number of microscopic characterization techniques, and attempt to relate the observed microstructure to the distinctive mechanical behaviour. Two binders, only one of which has been proven to be suitable for bituminous concrete were investigated, and their microstructure compared. Both binders show the formation of asphaltene aggregates. The binder suitable for bituminous concrete is distinguished by the fact that the asphaltenes show a stronger tendency towards such aggregation, due to a higher concentration and less stabilization in the maltene phase. They also show a clear affinity to other species (such as waxes) and may act as nucleation sites for crystals and aggregates of those species. © 2010 The Authors Journal compilation © 2010 The Royal Microscopical Society.
Carbon Isotope Analyses of Individual Hydrocarbon Molecules in Bituminous Coal, Oil Shale and Murchison Meteorite
Kyoungsook Kim
Full Text Available To study the origin of organic matter in meteorite, terrestrial rocks which contain organic compounds similar to the ones found in carbonaceous chondrites are studied and compared with Murchison meteorite. Hydrocarbon molecules were extracted by benzene and methanol from bituminous coal and oil shale and the extracts were partitioned into aliphatic, aromatic, and polar fractions by silica gel column chromatography. Carbon isotopic ratios in each fractions were analysed by GC-C-IRMS. Molecular compound identifications were carried by GC-MS Engine. Bituminous coal and oil shale show the organic compound composition similar to that of meteorite. Oil shale has a wide range of δ(13C, -20.1%_0 - -54.4%_0 compared to bituminous coal, -25.2%_0 - -34.3%_0. Delta values of several molecular compounds in two terrestrial samples are different. They show several distinct distributions in isotopic ratios compared to those of meteorite; Murchison meteorite has a range of δ(13C from -13%_0 to +30%_0. These results provide interpretation for the source and the formation condition of each rock, in particular alteration and migration processes of organic matter. Especially, they show an important clue whether some hydrocarbon molecules observed in meteorite are indigenous or not.
Prediction of Marshall Parameters of Modified Bituminous Mixtures Using Artificial Intelligence Techniques
Sunil Khuntia
Full Text Available This study presents the application of artificial neural networks (ANN and least square support vector machine (LS-SVM for prediction of Marshall parameters obtained from Marshall tests for waste polyethylene (PE modified bituminous mixtures. Waste polyethylene in the form of fibres processed from utilized milk packets has been used to modify the bituminous mixes in order to improve their engineering properties. Marshall tests were carried out on mix specimens with variations in polyethylene and bitumen contents. It has been observed that the addition of waste polyethylene results in the improvement of Marshall characteristics such as stability, flow value and air voids, used to evaluate a bituminous mix. The proposed neural network (NN model uses the quantities of ingredients used for preparation of Marshall specimens such as polyethylene, bitumen and aggregate in order to predict the Marshall stability, flow value and air voids obtained from the tests. Out of two techniques used, the NN based model is found to be compact, reliable and predictable when compared with LS-SVM model. A sensitivity analysis has been performed to identify the importance of the parameters considered.
JV Task 126 - Mercury Control Technologies for Electric Utilities Burning Bituminous Coal
Jason Laumb; John Kay; Michael Jones; Brandon Pavlish; Nicholas Lentz; Donald McCollor; Kevin Galbreath
The EERC developed an applied research consortium project to test cost-effective mercury (Hg) control technologies for utilities burning bituminous coals. The project goal was to test innovative Hg control technologies that have the potential to reduce Hg emissions from bituminous coal-fired power plants by {ge}90% at costs of one-half to three-quarters of current estimates for activated carbon injection (ACI). Hg control technology evaluations were performed using the EERC's combustion test facility (CTF). The CTF was fired on pulverized bituminous coals at 550,000 Btu/hr (580 MJ/hr). The CTF was configured with the following air pollution control devices (APCDs): selective catalytic reduction (SCR) unit, electrostatic precipitator (ESP), and wet flue gas desulfurization system (WFDS). The Hg control technologies investigated as part of this project included ACI (three Norit Americas, Inc., and eleven Envergex sorbents), elemental mercury (Hg{sup 0}) oxidation catalysts (i.e., the noble metals in Hitachi Zosen, Cormetech, and Hitachi SCR catalysts), sorbent enhancement additives (SEAs) (a proprietary EERC additive, trona, and limestone), and blending with a Powder River Basin (PRB) subbituminous coal. These Hg control technologies were evaluated separately, and many were also tested in combination.
Continuous bench-scale slurry catalyst testing direct coal liquefaction rawhide sub-bituminous coal
Bauman, R.F.; Coless, L.A.; Davis, S.M. [and others
In 1992, the Department of Energy (DOE) sponsored research to demonstrate a dispersed catalyst system using a combination of molybdenum and iron precursors for direct coal liquefaction. This dispersed catalyst system was successfully demonstrated using Black Thunder sub-bituminous coal at Wilsonville, Alabama by Southern Electric International, Inc. The DOE sponsored research continues at Exxon Research and Development Laboratories (ERDL). A six month continuous bench-scale program using ERDL`s Recycle Coal Liquefaction Unit (RCLU) is planned, three months in 1994 and three months in 1995. The initial conditions in RCLU reflect experience gained from the Wilsonville facility in their Test Run 263. Rawhide sub-bituminous coal which is similar to the Black Thunder coal tested at Wilsonville was used as the feed coal. A slate of five dispersed catalysts for direct coal liquefaction of Rawhide sub-bituminous coal has been tested. Throughout the experiments, the molybdenum addition rate was held constant at 100 wppm while the iron oxide addition rate was varied from 0.25 to 1.0 weight percent (dry coal basis). This report covers the 1994 operations and accomplishments.
Leaching test of bituminized waste and waste solidified by epoxy resin
Yoshinaka, Kazuyuki; Sugaya, Atsushi; Onizawa, Toshikazu; Takano, Yugo; Kimura, Yukihiko
About 30,000 bituminized waste drums and about 1800 drums of waste solidified by epoxy resin, generated from Tokai Reprocessing Plant, were stored in storage facilities. And study for disposal of these waste is performed. It was considered that radioactive nuclides and chemical components were released from these waste by contact of underground water, when disposed there waste. This paper is reported that result of leaching tests for these waste, done from 2003 to 2006. We've get precious knowledge and data, as follows. (1) In leaching tests for bituminized waste, it has detected iodine-129 peak, considered difficult too low energy gamma to detect. We've get data and knowledge of iodine-129 behavior first. Leached radioactivity for 50 days calculated by peak area was equal for about 40% and 100% of including radioactivity in bituminized waste sample. And we've get data of behavior of nitric acid ion and so on, important to study for disposal, in various condition of sample shape or leaching liquid temperature. (2) In leaching test for waste solidified by epoxy resin, we've get data of behavior of TBP, radionuclides and so on, important to study for disposal. Leached TBP was equal about 1% of including of sample. And we've get data of iodine-129 behavior, too. It was confirmed that leached iodine-129 was equal for about 60% and 100% of including sample, for 90 days. (author)
Polyfunctional Modifiers for Bitumen and Bituminous Materials with High Performance
Alim Feizrakhmanovich Kemalov
Full Text Available Over the last decade increase in capacity and the intensity of vehicular traffic has increased manifoldly, including heavy trucks, super singles, and higher tire pressures, resulting in significant increase of dynamic loads on the road surface which in turn lead to high quality requirements for bitumen in order to avoid premature wear and failure of asphalt concrete pavements. One of the possibilities to increase the quality of bitumen is to use special additives and modifiers that can provide a high adhesion to mineral filler and inhibit the aging and degradation processes in the asphalt coating. To achieve this, in the present study composite modifiers based on bisimidazolines derivatives were synthesized. The developed polyfunctional modifier (PFM of complex action provides enhanced thermal stability, significantly improves the adhesion between bitumen binder and aggregates, and also improves the physical-mechanical properties of the asphalt concrete. Based on the test results it is recommended to use the synthesized samples of the PFM additive with complex action in asphalt mixtures for road paving.
Review and environmental impact assessment of green technologies for base courses in bituminous pavements
Anthonissen, Joke; Van den bergh, Wim; Braet, Johan
This paper provides a critical review of different approaches applied in the Belgian asphalt sector in order to reduce the environmental impact of bituminous road construction works. The focus is on (1) reusing reclaimed asphalt pavement, (2) reducing the asphalt production temperature, and (3) prolonging the service life of the pavement. Environmental impact assessment of these methods is necessary to be able to compare these approaches and understand better the ability to reduce the environmental impact during the life cycle of the road pavement. Attention should be drawn to the possible shift in environmental impact between various life cycle stages, e.g., raw material production, asphalt production, or waste treatment. Life cycle assessment is necessary to adequately assess the environmental impact of these approaches over the entire service life of the bituminous pavement. The three approaches and their implementation in the road sector in Flanders (region in Belgium) are described and the main findings from life cycle assessment studies on these subjects are discussed. It was found from the review that using reclaimed asphalt pavement in new bituminous mixtures might yield significant environmental gains. The environmental impact of the application of warm mix asphalt technologies, on the other hand, depends on the technique used. - Highlights: • Recycling, lower production temperature and durability of asphalt are investigated. • The use of RAP in new asphalt mixtures yields significant environmental advantages. • It would be beneficial to allow RAP in asphalt mixtures for wearing courses. • The use of particular additives might counteract the environmental gain from WMA. • The service life and the environmental data source influence the LCA results.
Biowaste utilization in the process of co-gasification with bituminous coal and lignite
Howaniec, Natalia; Smoliński, Adam
Biowaste utilization in co-gasification with bituminous coal and lignite gives the benefits of stable supplies of a primary energy source – coal and utilization of a zero-emission, waste material (i.e. agriculture waste, sewage sludge, etc.) with higher process efficiency and lower negative environmental impact than biomass or coal gasification, respectively. The main focus of the study presented is co-gasification of bituminous coal or lignite with biowaste to hydrogen-rich gas. The experiments were performed in the laboratory scale fixed-bed reactor installation at 700 and 900 °C. The Hierarchical Clustering Analysis complemented with a color map of studied data were applied in the selection of the optimal operating parameters for biowaste utilization in the co-gasification process based on the experimental data of gasification/co-gasification process as well as physical and chemical properties of fuels tested. The experimental results showed that the carbon conversion rate in co-gasification increased with increasing biomass content in a fuel. The total gas volume and hydrogen volume in co-gasification were higher than the values expected based on the results of the gasification process of the fuels analyzed. - Highlights: • Biowaste co-gasification with bituminous coal/lignite to hydrogen-rich gas. • Steam co-gasification in laboratory scale fixed-bed reactor at 700 and 900 °C. • Hierarchical Clustering Analysis complemented with color map of experimental data. • Carbon conversion increase with increasing biomass content. • The highest total gas and hydrogen volume in co-gasification of C-B20 blend at 900C.
Anthonissen, Joke, E-mail: joke.anthonissen@uantwerpen.be [Faculty of Applied Engineering, University of Antwerp, Rodestraat 4, 2000 Antwerp (Belgium); Van den bergh, Wim, E-mail: wim.vandenbergh@uantwerpen.be [Faculty of Applied Engineering, University of Antwerp, Rodestraat 4, 2000 Antwerp (Belgium); Braet, Johan, E-mail: johan.braet@uantwerpen.be [Department Engineering Management, Faculty of Applied Economics, University of Antwerp, Prinsstraat 13, 2000 Antwerp (Belgium)
Characterization of uranium in bituminized radioactive waste drums by self-induced X-ray fluorescence
Pin, Patrick; Perot, Bertrand
This paper reports the experimental qualification of an original uranium characterization method based on fluorescence X rays induced by the spontaneous gamma emission of bituminized radioactive waste drums. The main 661.7 keV gamma ray following the 137 Cs decay produces by Compton scattering in the bituminized matrix an intense photon continuum around 100 keV, i.e. in the uranium X-ray fluorescence region. 'Self-induced' X-rays produced without using an external source allow a quantitative assessment of uranium as 137 Cs and uranium are homogeneously mixed and distributed in the bituminized matrix. The paper presents the experimental qualification of the method with real waste drums, showing a detection limit well below 1 kg of uranium in 20 min acquisitions while the usual gamma rays of 235 U (185 keV) or 238 U (1001 keV of 234m Pa in the radioactive decay chain) are not detected. The relative uncertainty on the uranium mass assessed by self-induced X-ray fluorescence (SXRF) is about 50%, with a 95% confidence level, taking into account the correction of photon attenuation in the waste matrix. This last indeed contains high atomic numbers elements like uranium, but also barium, in quantities which are not known for each drum. Attenuation is estimated thanks to the peak-to-Compton ratio to limit the corresponding uncertainty. The SXRF uranium masses measured in the real drums are in good agreement with long gamma-ray spectroscopy measurements (1001 keV peak) or with radiochemical analyses. (authors)
A Method to Estimate the Dynamic Displacement and Stress of a Multi-layered Pavement with Bituminous or Concrete Materials
Zheng LU
Full Text Available In this research work, a method to estimate the dynamic characteristics of a multilayered pavement with bituminous or concrete materials is proposed. A mechanical model is established to investigate the dynamic displacement and stress of the multi-layered pavement structure. Both the flexible and the rigid pavements, corresponding to bituminous materials and concrete materials, respectively, are studied. The theoretical solutions of the multi-layered pavement structure are deduced considering the compatibility condition at the interface of the structural layers. By introducing FFT (Fast Fourier Transform algorithm, some numerical results are presented. Comparisons of the theoretical and experimental result implied that the proposed method is reasonable in predicting the stress and displacement of a multi-layered pavement with bituminous or concrete materials. DOI: http://dx.doi.org/10.5755/j01.ms.20.4.6071
Assessment of the Remaining Life of Bituminous Layers in Road Pavements
Kálmán Adorjányi
Full Text Available In this paper, a mechanistic-empirical approach is presented for the assessment of bearing capacity condition of asphalt pavement layers by Falling Weight Deflectometer measurements and laboratory fatigue tests. The bearing capacity condition ratio was determined using past traffic data and the remaining fatigue life which was determined from multilayer pavement response model. The traffic growth rate was taken into account with finite arithmetic and geometric progressions. Fatigue resistance of layers' bituminous materials was obtained with indirect tensile fatigue tests. Deduct curve of condition scores was derived with Weibull distribution.
The projects of reducing environmental pollution at the collieries belonging to Petrosani Autonomous Bituminous Coal Administration
Arad, V.; Arad, S.; Costinas, B.; Marchis, G.
The economic development in the Jiu Valley, as practised in the mining and processing of bituminous coal, has had a dynamic character without taking into account, however, the harmful impact on the environment. The most severe problem of environmental pollution in the Jiu Valley is that of the pollution of the Jiu River due to the discharge of waste water from the technological processes of mining and processing coal. This paper presents some solutions for reducing this environmental pollution, especially the Jiu water pollution. 1 ref
Adsorption of SO2 on bituminous coal char and activated carbon fiber prepared from phenol formaldehyde
DeBarr, Joseph A.; Lizzio, Anthony A.; Daley, Michael A.
Carbon-based materials are used commercially to remove SO2 from coal combustion flue gases. Historically, these materials have consisted of granular activated carbons prepared from lignite or bituminous coal. Recent studies have reported that activated carbon fibers (ACFs) may have potential in this application due to their relatively high SO2 adsorption capacity. In this paper, a comparison of SO2 adsorption for both coal-based carbons and ACFs is presented, as well as ideas on carbon properties that may influence SO2 adsorption
Fire and explosion incident at bituminization demonstration facility of PNC Tokai works, on march 11, 1997
Miura, A.; Sato, Y.; Koyama, T.; Omori, E.; Kato, Y.; Suzuki, H.; Norjiri, I.; Yamanouchi, T.
On March 11, a fire and explosion incident occurred at the Bituminization Demonstration Facility (BDF) of Tokai Reprocessing Plant in Power Reactor and Nuclear Fuel Development Corporation (PNC). Soon after the incident, PNC (now reorganized to JNC) started to investigate the facility damage, operational records around the incident, technical notes including facility design and reviews of R and D results, operators witness and to perform several analysis, tests and calculations. This paper describes outline and cause of the incident which were concluded based on the results of continuous serious investigation, analysis and calculation. (author)
Process of heat-treating fuels of a bituminous nature, such as shale
A process is described of heat treating any kind of material of a bituminous nature usable as fuel, like shale, mineral coal, peat, etc., whereby the fuel undergoes in a retort or the like a distillation for recovering from it the total amount or the greatest part of gaseous or vaporous distillation products. The warm distillation residue is burned, characterized by the retorts, containing the fuel going through, being wholly or partly surrounded by materials to be heated. These materials and the warm distillation residue resulting from the distillation during the burning are moved forward independently one of the other.
Process for carbonizing hard-to-heat bituminous material like shale
Nagel, K
A process is described for carbonizing bituminous material, like shale, with the production of sufficient heat for carbonization by burning a part of the bitumen itself by means of a gas stream going in a circuit, to which oxygen in regulated amounts is admitted. It is characterized by the fact that the gas stream already cooled for detarring before its re-entrance into the carbonization chamber is mixed in the inlet channels with an amount of oxygen (air or other free oxygen containing gases), that without sintering or melting of the residue it is burned and the carbonization is carried out evenly.
Investigation of activity release from bituminized intermediate-level waste forms under thermal stresses
Kluger, W.; Vejmelka, P.; Koester, R.
To determine the consequences of a fire during fabrication, intermediate storage and transport of bituminized NaNO 3 waste forms, the fractions of plutonium released from the waste forms were assessed. For this purpose, laboratory tests were made with PuO 2 -containing specimens as well as a field test with specimens containing Eu 2 O 3 . By the evaluation of plutonium release in the laboratory and by the determination of the total sodium release and the relative Eu/Na release in the field tests the plutonium release can be deduced from full-scale specimens. The results show that for bituminized waste forms with high NaNO 3 contents (approx. 36 wt%) the average plutonium release obtained in laboratory testing is 15%. In the field tests (IAEA fire test conditions) an average Eu release of 8% was found. These results justify the statement that also for waste forms in open 175 L drum inserts a maximum plutonium release of about 15% can be expected. From the time-dependence of Eu/Na release in the field tests an induction period of 15-20 minutes between the start of testing and the first Na/Eu release can be derived. The maximum differential Na/Eu release occurs after a test period of 45 to 60 minutes duration and after 90 to 105 minutes (tests K2 and K4, respectively); after that time also the highest temperatures in the products are measured. The release values were determined for products in open 175 L drum inserts which in this form are not eligible for intermediate and ultimate storage. For bituminized waste forms in concrete packages (lost concrete shieldings) a delayed increase in temperature to only 70-80 deg. C takes place (4-5 hours after extinction of the fire) if the fire lasts 45 minutes. The concrete package remains intact under test conditions. This means that activity release from bituminized waste forms packaged in this way can be ruled out in the case under consideration. (author)
Low-temperature carbonization of bituminous coal for the production of solid, liquid, and gaseous fuels
Properties and uses of low-temperature coke for producing ferrosilicon, CaC/sub 2/ generator gas and water gas, as a fuel for boilers and household use and as a diluent for coking coal, and the properties and uses of low-temperature tar, gasoline, gas, and liquefied gas are described. By using a circulating gas, it is possible to obtain in low-temperature carbonization of bituminous coal a fuel oil for the navy. Aging-test data of such an oil are given. Several plants in Upper Silesia, using the Lurgi circulation process are producing a fuel oil that meets specification.
Chemical activation of bituminous coal for hampering oligomerization of organic contaminants.
Yan, Liang; Sorial, George A
Activated carbons prepared by KOH activation of bituminous coal were studied for hampering oligomerization of phenolic compounds on its surface. A total of 24 activated carbons with different microporosity and BET surface area were created. The effect of the different variables of the activation process (KOH/bituminous coal ratio, heating temperature, activation time, and flow rate of nitrogen gas) on critical carbon parameters was analyzed. The impact of activated carbon on oligomerization was examined by conducting isotherm experiments at a neutral pH on Carbon(exp) produced with optimal characteristics and granular activated carbon (GAC) F400 for phenol, 2-methylphenol and 2-ethylphenol. These isotherms were collected under anoxic (absence of molecular oxygen) and oxic (presence of molecular oxygen) conditions. The single solute adsorption of phenol, 2-methylphenol and 2-ethylphenol on Carbon(exp) showed no obvious differences between oxic and anoxic environment, which indicated that the Carbon(exp) sample is very effective in hampering the oligomerization of phenolic compounds under oxic conditions. On the other hand, F400, which have lower micropore percentage and BET surface area, significant increases in the adsorptive capacity had been observed when molecular oxygen was present. Copyright © 2011 Elsevier B.V. All rights reserved.
Assessing radioactive concentrates and waste vapor condensate in solidifying radioactive wastes by bituminization
Tibensky, L.; Krejci, F.; Breza, M.; Timulak, J.; Hladky, E.
A brief overview is presented of chemical and radiochemical methods used in the world for the analysis of the concentrate of liquid radioactive wastes from nuclear power plants destined for bituminization. Most methods are also suitable for an analysis of the condensate of waste vapors produced in bituminization. The methods of analysis of the radioactive concentrate from the V-1 nuclear power plant in Jaslovske Bohunice and of the waste vapors condensate were developed and tested in practice. Gross gamma activity was measured using a well-type Na(Tl) scintillation detector, the content of radionuclides was determined using semiconductor Ge(Li) spectrometry. The concentration of boric acid in the concentrate was determined by titration with mannite; in the condensate, using spectrophotometry with curcumine. The content of nitrates in both the concentrate and the condensate was determined spectrophotometrically using salicylic acid, the content of nitrites was determined by spectrophotometry using sulfanilic acid and α-naphthylamine. Carbonates and chlorides were determined by titration, sodium and potassium by flame photometry. The content of organic acids was measured by gravimetry of extracted methyl esters, the content of surfactants by spectrophotometry. Infrared spectrophotometry was used in determining hydrocarbons in the waste vapor condensate. The measured value range and the measurement errors are shown for each method. (A.K.)
Isotopic variations in the nitrogen of natural humic and bituminous organic substances
Stiehl, G.; Lehmann, M.
delta 15 N-values and nitrogen contents of a series of humic and bituminous organic sediments of different ranks were determined. The change of the isotopic abundance of nitrogen was investigated during heating in model experiments, using a gas flame coal. In the case of humic carbon coals the relative nitrogen contents vary from 0.8 to 1.4% and the delta 15 N-values from + 3.5 to + 6.3 parts per thousand increasing from the brown coal to anthracite ranks. During the coalification process both the delta 15 N-values and the relative nitrogen contents do not vary continuously with the rank, but pass through maxima and minima. Model experiments using a gas flame coal show the same trend. Nitrogen with delta 15 N-values of + 2.8 or -7 parts per thousand was released in pyrolysis experiments, applying a gas flame coal and a steam coal at temperatures of 650 and 1000 0 C, respectively. The investigated bituminous sediments yielded relative amounts of 0.1 to 0.8% with delta 15 N-values of + 4.2 to + 10.7 parts per thousand. The obtained results are discussed with respect to the elucidation of nitrogen genesis in natural gas deposits. (author)
THE HISTORY OF EXPLORATION AND EXPLOITATION OF BITUMINOUS AND KEROGENOUS DEPOSITS IN CROATIA
Berislav Šebe�ić
Full Text Available It is assumed thal the first known sedimens of natural bitumen or asphalt in coastal Croatia were exploited as the early moddle ages. Yet authenticated written documents about Vinišće near Trogir derive from no earlier than 1628, about Vrgorac/Paklina from only 1753. By the end of the 18th century, many deposits were discovered in Dalmatia, but it was Škrip on the Island of Bra� and Suhi Dolac that were important. The earliest known deposits and occurrences of kerogenous rocks, or bituminous or oil shales, are mentioned as stone or fossil coal in Sovinjak, in the upper course of the River Mirna, and in Rebići in Istria; near Sinj, Slivno not far from the River Neretva, Mirta and near Nerežišće on the Island uf Bra�. All if these were well known and described in 1804, while Sovinjak was mentioned in the 16th century. In the article, some of new information derived from mining and geological research into bituminous and kerogenous sediments and deposits are provided (the paper is published in Croatian.
Application of the cementitious grouts on stability and durability of semi flexible bituminous mixtures
Karami, Muhammad
This paper describes the results of laboratory test for a high durability semi flexible bituminous mixtures (SFBM). The SFBM consists of an open asphalt structure where a high strength mortar is penetrated into the air voids of the bituminous mixtures. The SFBM combines the cement concrete's strength and the asphalt material flexibility. The objective of this study is to involve in the determination of stability and durability of SFBM by located the position of the specimen on an exposed area for 7, 90, 180 and 240 days. The performance of the SFBM was assessed using Marshall and wheel tracking apparatus. Total 18 specimens were prepared and examined for both of test. The Marshall specimens were cylindrical with dimension of 10.16 cm in diameter and 6.35 cm in high. For wheel tracking test, the specimens consisted of slabs with dimension of 30 cm in length, 30 cm in width and 5 cm in height. The results indicated that the first durability index and second durability index increased significantly. For Marshall test, the first and second durability index increased about 0.9% per day and 52.3%, respectively. However, for wheel tracking test, the first and second durability index increased about 1.9% per day and 119%, respectively.
High temperature solvent extraction of oil shale and bituminous coal using binary solvent mixtures
Goetz, G.K.E. [Lehrstuhl fuer Geologie, Geochemie und Lagerstaetten des Erdoels und der Kohle, RWTH Aachen (Germany)
A high volatile bituminous coal from the Saar Basin and an oil shale from the Messel deposit, both Germany, were extracted with binary solvent mixtures using the Advanced Solvent Extraction method (ASE). Extraction temperature and pressure were kept at 100 C, respectively 150 C, and 20,7 MPa. After the heating phase (5 min) static extractions were performed with mixtures (v:v, 1:3) of methanol with toluene, respectively trichloromethane, for further 5 min. Extract yields were the same or on a higher level compared to those from classical soxhlet extractions (3 days) using the same solvents at 60 C. Comparing the results from ASE with those from supercritical fluid extraction (SFE) the extract yields were similar. Increasing the temperature in ASE releases more soluble organic matter from geological samples, because compounds with higher molecular weight and especially more polar substances were solubilized. But also an enhanced extraction efficiency resulted for aliphatic and aromatic hydrocarbons which are used as biomarkers in Organic Geochemistry. Application of thermochemolysis with tetraethylammonium hydroxide (TEAH) using pyrolysis-gas chromatography-mass spectrometry (Py-GC-MS) on the extraction residues shows clearly that at higher extraction temperatures minor amounts of free fatty acids or their methyl esters (original or produced by ASE) were trapped inside the pore systems of the oil shale or the bituminous coal. ASE offers a rapid and very efficient extraction method for geological samples reducing analysis time and costs for solvents. (orig.)
INVESTIGATION ON UTILITY OF PLASTIC WASTE AS AN ADDITIVE FOR BITUMINOUS CONCRETE USING WET PROCESS OF MIXING
Anurag Virendra Tiwari
Full Text Available Purpose. Plastic waste has become a major environmental issue of concern due to its exponential growth due to rapid urbanization. The paper investigates utility of plastic waste as an additive for bituminous concrete using wet process of mixing. Methodology. The methodology for the present paper has been designed with complex research consisting of Marshall mix design of the bituminous mix added with plastic waste for modifying bitumen using wet process of mixing, performing the tests on the samples and analyzing the results in the form of table and figures. In the present paper LDPE and HDPE type of plastic waste are used to modify the bitumen. Finding. The results show that addition of 6 percent of bitumen improves the Marshall properties of the mix. Use of plastic to modify the bitumen not only makes the road surface more durable but also it is an eco-friendly way of proper disposal of plastic waste. Originality. The processes used for mixing the plastic waste to the bitumen are dry process and wet process. Dry process of mixing the plastic waste to the bituminous mix is most common and lot of study is carried out on its application. In the present paper wet process of mixing has not yet been studied much. Practical Value. The practical application of utilizing the plastic waste to modify bitumen in the bituminous mix improves the stability values resulting in the more durable road surface. Also the method ensures the proper disposal of plastic waste in eco-friendly way.
Mechanical properties of hot bituminous mixes manufactured with recycled aggregate of Silestone® waste
Rubio, M. C.
Full Text Available This article presents the results of a research project which analyzes the viability of incorporating waste material from decorative quartz solid surfacing in the manufacture of hot bituminous mixes. For this purpose, various bituminous mixes were manufactured with waste aggregate in different percentage. A set of tests were carried out that permitted the characterization of the mechanical behavior of these mixes. The results of these tests were similar to the results obtained when conventional mixes made from virgin quarry aggregate were tested. The results for moisture sensitivity as well as for wheel track rutting on mixes showed the optimal performance of this waste material even under very demanding traffic conditions. Laboratory studies showed that the use of this waste material in the manufacture of bituminous mixes is technically viable and can provide high-quality recycled aggregates at a very low cost, which can be used in the pavement of road.
Este artículo muestra los resultados de un proyecto de investigación que tiene por objeto analizar la viabilidad de incorporación de residuos procedentes de piedra decorativa en la fabricación de mezclas bituminosas en caliente. Para ello se fabricaron mezclas con áridos reciclados de residuos procedentes de piedra decorativa en distintos porcentajes, realizando un conjunto de ensayos que posibilitaron caracterizar el comportamiento mecánico de dichas mezclas. Los resultados obtenidos fueron similares a los de las mezclas convencionales fabricadas con áridos vírgenes procedentes de cantera. Los valores de resistencia conservada ante la acción del agua y deformación en pista, pusieron de manifiesto la aptitud del residuo incluso ante las condiciones de tráfico más exigentes. Los trabajos realizados en el laboratorio indican que la utilización del residuo en la fabricación de mezclas bituminosas es técnicamente viable, pudiendo obtenerse áridos reciclados de gran calidad y
Comparative study of test methods for bituminized and other low- and medium-level solidified waste materials
Brodersen, K.; Mose Pedersen, B.; Vinther, A.
Various aspects of the behaviour of bituminized or cemented simulated low- or medium-level radioactive waste in contact with water or salt solutions have been investigated. The solubility (approximately 0.5%) and the diffusion coefficient (approximately 5.10 -8 cm 2 /sec) determining transort of water in pure bitumen have been measured for Mexphalte 40/50 at room temperature. A weighing method has been used to study water uptake and swelling of bituminized sodium nitrate, sodium sulphate or cation-exchange resin. The swelling of samples in contact with water was in some cases very pronounced. In strong salt solutions the tendency to swell is much less. The particle size of the embedded waste material is an important parameter. Thermal pre-treatment of cation-exchange resin before bituminization does not seem to improve the quality of the final product. The interaction between bituminized-exchange resin and concrete barrier materials has been studied. Microbial degradation of bitumen and bituminized waste under aerobic conditions has been investigated. It is probably of minor importance as far as leaching is concerned. A method for measuring leaching from a plane surface of cemented waste has been developed. The method avoids the problem of cracks between the sample and the container. Leaching from cemented sodium nitrate or sulphate was investigated. Absorption of CO 2 from the atmosphere was found to have only minor effect on Cs- and Na-leaching but gave a pronounced decrease in Ca-leaching. The use of silica-fume as an additive to cemented sodium nitrate decreased the leach rate by a factor 4. (author)
Method of simultaneous recovery of oil and sulfur from bituminous shales
The method consists of means for dry distillation of bituminous shales in furnaces heated from inside to recover simultaneously oil and sulfur, and is characterized by obtaining the sulfur partly in the form of sulfuretted hydrogen as a direct distillation product produced in the upper part of the furnace and partly in the form of free sulfur formed in the reduction zone of the furnace by the reduction of the sulfur dioxide formed in the burning zone. It is also characterized by the recovery of sulfur--in so far as the reduction and formation of sulfur dioxide are concerned--being regulated by means of the corresponding regulation of the proportion of the speed of discharging to the amount of air introduced into the process.
Bituminization of simulated waste, spent resins, evaporator concentrates and animal ashes by extrusion process
Grosche Filho, C.E.; Chandra, U.
The results of the study of bituminization of simulated radwaste - spennt ion-exchange resins, borate evaporator/concentrates and animal ashes, are presented and discussed. Distilled and oxidizer bitumen were used. Characterization of the crude material and simulated wastes-bitumen mixtures of varying weigt composition (30, 40, 50, 60% by weight of dry waste material) was carried out. The asphaltene and parafin contents in the bitumens were also determined. Some additives and were used with an aim to improve the characteristcs of solidified wastes. For leaching studies, granular ion-exchange resins were with Cs - 134 and mixtures of resin-bitumen were prepared. The leaching studies were executed using the IAEA recommendation and the ISO method. A conventional screw-extruder, common in plastic industry, was used determine operational parameters and process difficulties. Mixtures of resin-bitumen and evaporator concentrate-bitumen obtained from differents operational conditions were characterized. (Author) [pt
The results of the study of simulated radwaste, spent ion-exchange resins, borates/evaporator-concentrates and animal ashes, in bituminized form, are presented and discussed. Distilled and oxidized bitumen were used for characterizing the crude material and simulated wastes-bitumen mixtures of varying weight composition 30, 40, 50, 60% by weight the dry waste material. The asphaltine and parafin contents in the bitumens were determined. Some additives and clays were used aiming best characteristics of solidified wastes. For leaching studies, granular ion-exchange resins were loaded with Cs 134 and mixtures of resins-bitumens were prepared. The leaching studies were executed using the IAEA recommendation and the ISO method. It was used a conventional screw-extruder, used in plastic industry, to determine operational conditions and process difficulties. Mixtures resins-bitumen and concentrate-bitumen in differents operational condition were prepared and analysed. (Author) [pt
Fischer, Hartmut R., E-mail: hartmut.fischer@tno.nl [TNO Technical Sciences, De Rondom 1, 5612 AP Eindhoven (Netherlands); Dillingh, E.C.; Hermse, C.G.M. [TNO Technical Sciences, De Rondom 1, 5612 AP Eindhoven (Netherlands)
Highlights: Black-Right-Pointing-Pointer Direct measurement of the contact angle between different phases of the microstructure of bitumen and aggregate surfaces of different chemical nature using AFM. Black-Right-Pointing-Pointer Common schema of adhesion of bitumen on aggregates via asphaltene precipitation. Black-Right-Pointing-Pointer Surface roughness/porosity more important than chemical nature for strength of adhesion between aggregate and bitumen. - Abstract: The interfacial interaction between bituminous binders and several mineral surfaces of different chemical nature as present in asphalt mixtures has been investigated using atomic force microscopy. Several dry mineral surfaces display comparable wetting with respect to the different phases present in the micro-structure of bitumen, regardless of differences in their chemical nature. The peri/catana-phase shows a preferential wetting due to adsorption of asphaltene aggregates to the mineral surfaces.
Fischer, Hartmut R.; Dillingh, E.C.; Hermse, C.G.M.
Highlights: â–º Direct measurement of the contact angle between different phases of the microstructure of bitumen and aggregate surfaces of different chemical nature using AFM. â–º Common schema of adhesion of bitumen on aggregates via asphaltene precipitation. â–º Surface roughness/porosity more important than chemical nature for strength of adhesion between aggregate and bitumen. - Abstract: The interfacial interaction between bituminous binders and several mineral surfaces of different chemical nature as present in asphalt mixtures has been investigated using atomic force microscopy. Several dry mineral surfaces display comparable wetting with respect to the different phases present in the micro-structure of bitumen, regardless of differences in their chemical nature. The peri/catana-phase shows a preferential wetting due to adsorption of asphaltene aggregates to the mineral surfaces.
Method of and arrangement for extracting volatile bituminous condensable materials from shales, etc
Flodin, H G
A method and arrangement for extracting volatile bituminous condensable materials, such as oils and similar material, as well as sulfur, whereby the material used is heated in a generator by introduction of a hot indifferent gas, such as carbon monoxide or generator gas, which is brought into circulation through a heating apparatus and the generator are characterized by removal of the shales distilled in the generator and their being charged into another generator or furnace where they are oxidized by means of air. Sulfur dioxide and carbon dioxide and possible carbon monoxide are formed and the sulfur dioxide and carbon dioxide formed by the oxidation of the distilled shales are brought into contact with hot coal for regeneration of sulfur and carbon monoxide. The patent contains five additional claims.
Development of advanced air-blown entrained-flow two-stage bituminous coal IGCC gasifier
Abaimov Nikolay A.
Full Text Available Integrated gasification combined cycle (IGCC technology has two main advantages: high efficiency, and low levels of harmful emissions. Key element of IGCC is gasifier, which converts solid fuel into a combustible synthesis gas. One of the most promising gasifiers is air-blown entrained-flow two-stage bituminous coal gasifier developed by Mitsubishi Heavy Industries (MHI. The most obvious way to develop advanced gasifier is improvement of commercial-scale 1700 t/d MHI gasifier using the computational fluid dynamics (CFD method. Modernization of commercial-scale 1700 t/d MHI gasifier is made by changing the regime parameters in order to improve its cold gas efficiency (CGE and environmental performance, namely H2/CO ratio. The first change is supply of high temperature (900°C steam in gasifier second stage. And the second change is additional heating of blast air to 900°C.
Reducing the emissions of nitrogen oxides when burning Kuznetsk bituminous coals
Kotler, V.R.
Bituminous coals from the Kuzbass have a high nitrogen content. As a result, emissions of NO/SUB/x from power stations burning these coals frequently exceed the existing Standard. In order to reduce NO/SUB/x emissions tests were carried out using stage-wise combustion, supplying to the burners only part of the air required for complete combustion. The remaining air is supplied via tertiary nozzles situated about 14 m above the burners. As a result of the tests, this method of combustion is recommended for low-sulphur Kuznetsk coals for all sub-critical boilers having dry-bottom furnaces. Extension to boilers with wet-bottom furnaces and to supercritical boilers requires further investigation.
Swelling behavior of several bituminous coals and their thermally treated coals
Shui, Heng-fu; Cao, Mei-xia; Wang, Zhi-cai [Anhui University of Technology, Maanshan (China). School of Chemistry & Chemical Engineering
The swelling behavior in different solvents of 4 bituminous coals with different ranks and their residues from extraction by CS{sub 2}/NMP mixed solvent (l:1 in volume) were measured. The change in swelling property of the four coals thermally treated at different temperature was observed. The results show that the swelling ratio decreases with increasing rank of coal. For lower rank bituminous coals the swelling ratios in polar solvent are higher than those in non-polar solvent, and this difference decreases with increasing rank. The cross-linking densities of the four residues decrease, and the swelling ratios increase compared with those of raw coals. The swelling ratios of the four thermally treated coals under 150{sup o}C in CS{sub 2} increase, suggesting the decrease in crosslinking density of them. When the thermal treatment temperature increases to 240{sup o}C, the swelling rations of the other three coals in NMP and CS{sub 2} increase again except gas coal, demonstrating the further decrease in crosslinking density. This result is coincident with the extraction yield change in the mixed solvent of the thermally treated coal. For example, the extraction yield of lean coal treated at 240{sup o}C increases from 6.9% to 17.3%. FT-IR results show the removal of oxygen group of the thermally treated coals. This may explain the increase in swelling ratio and extraction yield in the mixed solvent of coal after thermal treatment. The cross-linking density of the thermally treated coal decreases because of the break of hydrogen bonds due to removal of C = 0 and -OH oxygen groups during the thermal treatment, resulting in the increases of swelling ratio and extraction yield in the mixed solvent of thermally treated coal compared with those of raw coal. 15 refs., 3 figs., 6 tabs.
Inoculum density of Glomus mosseae and growth of onion plants in unsterilized bituminous coal spoil
Khan, A.G.
The effect of inoculum, density (number of vesicular-arbuscular mycorrhizal (VAM) propagules g/sup -1/ of inoculum) on the growth of onions (Allium cepa L.) infected by Glomus mosseae (Nicol and Gerd). Gerdemann and Trappe, Comb nov in unsterilized coal spoil containing indigenous VAM fungi, including G. mosseae, was investigated. The amount of onion roots converted to mycorrhizas by inoculant fungus, estimated by a gridline intersect method, increased with inoculum density (..gamma..0.62, P0.05) until a plateau was reached. Onion growth responses also increased significantly (P<0.05) with the amount of VAM inoculum present in the coal spoil. The initial linear relationship between inoculum propagules (MPN estimates), percent colonization of onion roots and onion shoot dry weight became quadratic as the number of infection propagules increased. VAM infection had no significant effect on root:shoot ratios. Similarly there was no significant interaction (P>0.05) between the inoculum density, VAM-colonized root mass and the onion root:shoot fresh weight ratios. The amount of the windswept bituminous coal spoil bound to VAM (presumably because of VAM external hyphae) also increased as inoculum density increased (..gamma..0.63, P<0.05). There was a stronger correlation (ga0.85, P<0.05) between the amount of spoil adhered per plant and the root fresh wt plant/sup -1/ indicating that root effects were primarily responsible for increasing spoil adherence. There were negative correlations (P<0.05) between root fresh wt plant/sup -1/ (..gamma..-0.68), inoculum density (..gamma..-0.589), percent root elngth infected (..gamma..-0.73) and the amount of spoil adhered g/sup -1/ root fresh wt. The possible exploitation of VAM in revegetation of bituminous coal spoil is discussed. 25 refs., 2 tabs.
Kinetics and equilibrium modeling of uranium(VI) sorption by bituminous shale from aqueous solution
Ortaboy, Sinem; Atun, Gülten
Highlights: • Oil shales are sedimentary rocks containing a polymeric matter in a mineral matrix. • Sorption potential of bituminous shale (BS) for uranium recovery was investigated. • U(VI) sorption increased with decreasing pH and increasing temperature. • Kinetic data were analyzed based on single and two resistance diffusion models. • The results fit well to the McKay equation assuming film and intraparticle diffusion. - Abstract: Sorption of U(VI) onto a bituminous shale (BS) from a nuclear power plant project site in Black Sea region was investigated for potential risk assessment when it releases into the environment with contaminated ground and surface water. The sorption characteristics of the BS for U(VI) recovery were evaluated as a function of contact time, adsorbent dosage, initial concentration, pH and temperature. Kinetic results fit better with pseudo-second-order model rather than pseudo-first-order. The possibility of diffusion process was analyzed based on Weber–Morris intra-particle diffusion model. The McKay equation assuming film- and intraparticle diffusion better predicted the data than the Vermeulen approximation presuming surface diffusion. Equilibrium sorption data were modeled according to the Langmuir, Dubinin–Radushkevich (D–R) and Freundlich isotherm equations. Sorption capacity increased from 0.10 to 0.15 mmol g −1 in 298–318 K temperature range. FT-IR analysis and pH dependent sorption studies conducted in hydroxide and carbonate media revealed that U(VI) species were sorbed in uranyl and its hydroxo forms on the BS. Desorption studies showed that U(VI) leaching with Black Sea water was negligible from the loaded BS. The activation parameters (E a , ΔH ∗ and ΔG ∗ ) estimated from diffusion coefficients indicated the presence of an energy barrier in the sorption system. However, thermodynamic functions derived from sorption equilibrium constants showed that overall sorption process was spontaneous in nature
The effect of petrographical composition of coals and bituminous sediments on the material and isotopic composition of dry natural gases from artificial recoalification reactions. 2
Maass, I.; Huebner, H.; Nitzsche, H.-M.; Schuetze, H.; Zschiesche, M.
Experimental results indicate that on the basis of the material and isotopic composition of natural gases conclusions can be drawn with regard to the character (humic or bituminous) of the parent rock. Thus, genetic relations assumed to exist between humic sediments (e.g. coal seams) and dry natural gases as well as bituminous rocks and wet natural gases are experimentally confirmed. In addition, from analyses of the materials approximate data can be derived on the degree of carbonization of coal or bituminous sediments in the main phase of gas separation. Furthermore, these analyses were used to elucidate the question whether authochthonous or allochthonous deposits are present. It could be shown that the maceral composition of coals and of the organo-petrographical inclusions in bituminous sediments determines the isotopic composition of methane in recoalification gases to a considerable degree. (author)
Study of bituminous surface treatments in Virginia : Phase II, Summer, 1964 : Distribution characteristics of materials, effectiveness of one size aggregate, setting time.
Distribution Characteristics of Materials: Ten bituminous distributors and ten chip spreading operations were investigated the former by cotton pad, cup, and trough tests; the latter by measuring the distance covered by a truckload and by placing pan...
DEPOSITIONAL ENVIRONMENT AND ORGANIC GEOCHEMICAL CHARACTERISTICS OF LOWER EOCENE BITUMINOUS ROCKS, IN THE KÜRNÜÇ/GÖYNÜK-BOLU AREA
Ali SARI
Full Text Available In this study, dark gray and dark brown colored, organic-carbon rich bituminous rocks (bituminous marl and bituminous shale exposing around the Kürnüç area (Göynük, Bolu are investigated by means of or- ganic geochemical characteristics. In this respect, rock lithologies, depositional environments, rock source potential, kerogen and organic maturity types and hydrocarbon generation potentials of bituminous rocks were determined. For this reason, pyrolysis (Rock Eval–VI analysis, gas chromatography (GC and gas chromatography-mass spectrometer (GC-MS analyses were carried out. In addition, spore color index (SCI was determined with organic petrographic method and stable carbon analysis (δ13C of the samples were also conducted. Lithology of the studied samples is of clastic source and the depositional environ- ment is a lagoon with a partial connection to the sea. In bituminous rocks with excellent source rock potential TOC values are in the range of 2.52-8.38 wt % (average 6.08 wt %. With the exception of two samples (Type II kerogen type of all samples is Type I. According to pyrolysis, GC and GC-MS organic maturity results, all the samples are in immature stage. Organic geochemical data indicate that bituminous rocks have an excellent oil generation potential and there is no organic contamination.
Experimental and computational study and development of the bituminous coal entrained-flow air-blown gasifier for IGCC
Abaimov, N A; Osipov, P V; Ryzhkov, A F
In the paper the development of the advanced bituminous coal entrained-flow air- blown gasifier for the high power integrated gasification combined cycle is considered. The computational fluid dynamics technique is used as the basic development tool. The experiment on the pressurized entrained-flow gasifier was performed by "NPO CKTI� JSC for the thermochemical processes submodel verification. The kinetic constants for Kuznetsk bituminous coal (flame coal), obtained by thermal gravimetric analysis method, are used in the model. The calculation results obtained by the CFD model are in satisfactory agreements with experimental data. On the basis of the verified model the advanced gasifier structure was suggested which permits to increase the hydrogen content in the synthesis gas and consequently to improve the gas turbine efficiency. In order to meet the specified requirements vapor is added on the second stage of MHI type gasifier and heat necessary for air gasification is compensated by supplemental heating of the blasting air. (paper)
Cause finding experiments and environmental analysis on the accident of the fire and explosion in TRP bituminization facility
Fujine, Sachio; Murata, Mikio; Abe, Hitoshi
This report is the summary of the cause finding experiments and environmental analysis on the accident of the fire and explosion occurred at March 11th, 1997, in TRP bituminization facility of PNC (Power Reactor and Nuclear Fuel Development Corporation). Regarding the cause finding experiments, chemical components have been analyzed for the effluent samples taken from PNC's facility, bituminized mock waste has been produced using the simulated salt effluent prepared according to the results of chemical analysis, thermal analysis and experiment of runaway exothermic reaction have been conducted using the mock waste, and the component of flammable gases emitted from the heated waste have been collected and analyzed. Regarding environmental analysis on the accident, the amount of radioactive cesium released by the accident has been calculated by the comparative analysis using the atmospheric dispersion simulation code SPEEDI with the data of environmental monitoring and the public dose has been assessed. (author)
Utilization of Waste Clay from Boron Production in Bituminous Geosynthetic Barrier (GBR-B Production as Landfill Liner
Müfide Banar
Full Text Available Bituminous geomembranes, one type of geosynthetics, include a hot bituminous mixture with mineral filler and reinforcement. In this study, boron production waste clay (CW was used as filler to produce a geosynthetic barrier with bentonite, waste tire, and bitumen. Bentonite and waste tires were used as auxiliary fillers and bitumen as the binder. CW/bitumen, CW/bentonite/bitumen, and CW/waste tire/bitumen mixtures were prepared by using a laboratory mixer at 100°C. Hot mixtures were extruded into strips by using a lab-scale corotating twin screw extruder (L/D: 40 followed by die casting (2 mm × 100 mm. Glass fleece or nonwoven polyester was used as reinforcement material and while die casting, both sides of the reinforcement materials were covered with bituminous mixture. Thickness, mass per unit area, tensile strength, elongation at yield, and hydraulic conductivity were used to characterize the geomembranes. Among all geomembranes, nonwoven polyester covered with 30% bitumen-70% boron waste clay mixture (PK-BTM30CW70 was found to be the most promising in terms of structure and mechanical behaviour. After that, consequences of its exposure to distilled water (DW, municipal solid waste landfill leachate (L-MSW, and hazardous waste landfill leachate (L-HW were examined to use for an innovative impermeable liner on solid waste landfills.
Eocene bituminous coal deposits of the Claiborne group, Webb County, Texas
Hook, Robert W.; Warwick, Peter D.; Warwick, Peter D.; Karlsen, Alexander K.; Merrill, Matthew D.; Valentine, Brett J.
Two bituminous coal zones, the San Pedro and the Santo Tomas, in the middle Eocene Claiborne Group of Webb County, south Texas (Figure 1), are among the coal resources that are not evaluated quantitatively as part of the current Gulf Coastal Plain coal resource assessment. Coal beds within these zones were mined by underground methods northwest of Laredo until 1939 and have been intermittently mined at the surface since 1979. These coals have long been regarded as unique within the Gulf Coast Tertiary coal-bearing section because they are high-volatile C bituminous in rank and because their physical characteristics resemble upper Carboniferous cannel coals of the Appalachians and Europe.Discontinuous exposures of the Santo Tomas and the underlying San Pedro coal zone extend northwestward from Dolores for approximately 15 to 21 mi along the breaks of the Rio Grande and its tributaries in Webb County (Figure 1). This part of south Texas lies along the southwestern flank of the Rio Grande Embayment, which extends south and southeastwardly through the Mexican States of Coahuila, Nuevo León, and Tamaulipas (Figure 1). Within the embayment, the lower to middle part of the Claiborne Group consists of marine mudstones (Reklaw Formation) in the east and northeast and sandstones and mudstones (Bigford Formation) in the south and southwest (Figure 2). The marine mudstones coarsen upward into fluvial-deltaic sandstones (Queen City Sand) that prograded gulfward across eastern and central Texas (Guevara and Garcia, 1972). To the west and southwest, the interval overlying the Bigford Formation becomes less sandy, and claystones (El Pico Clay) predominate. Although the San Pedro coal zone has been placed traditionally near the top of the Bigford Formation and the Santo Tomas coal zone near the base of the El Pico Clay, recent work has failed to validate a mappable contact between these formations (Warwick and Hook, 1995). The coal beds dip northeast at less than 2 degrees towards
Relations among pH, sulfate, and metals concentrations in anthracite and bituminous coal-mine discharges, Pennsylvania
Cravotta, III, Charles A.
Water-quality data for discharges from 140 abandoned mines in the Bituminous and Anthracite Coalfields of Pennsylvania illustrate relations among pH, sulfate, and dissolved metal concentrations. The pH for the 140 samples ranged from 2.7 to 7.3, with two modes at pH 2.5 to 4 (acidic) and 6 to 7 (near neutral). Generally, flow rates were smaller and solute concentrations were greater for low-pH samples; flow rates increased with pH. Although the pH distribution was similar for the bituminous and anthracite subsets, the bituminous discharges had smaller median flow rates, greater concentrations of sulfate, iron, and aluminum, and smaller concentrations of barium and lead than anthracite discharges with the same pH values. The observed relations between the pH and constituent concentrations can be attributed to (1) dilution of acidic water by alkaline ground water; (2) solubility control of aluminum, iron, manganese, barium, and lead by hydroxide, sulfate, and/or carbonate minerals; and (3) aqueous sulfate-complex formation. The formation of AlSO4+ and AlHSO4+2 complexes adds to the total dissolved aluminum concentration at pH of equilibrium with aluminum hydroxide or hydroxysulfate minerals and can account for 10 to 20 times greater concentrations of dissolved aluminum in bituminous discharges compared to anthracite discharges at similar pH. Sulfate complexation also can account for 10 to 30 times greater concentrations of dissolved ferric iron concentrations at equilibrium with ferrihydrite (Fe(OH)3) and/or schwertmannite (Fe8O8(OH)4.5(SO4)1.75) at pH of 3 to 5. In contrast, lower barium and lead concentrations in bituminous than anthracite discharges indicates elevated sulfate concentration could decrease mobility of these metals by the formation of insoluble minerals such as barite (BaSO4) or anglesite (PbSO4). Most samples were saturated with barite, but none were saturated with anglesite. Hence, lead concentrations could be controlled by coprecipitation with
Fiscal 1989 report on the bituminous coal liquefaction section meeting; 1989 nendo rekiseitan ekika bukai hokokusho
At the 1st, 2nd, and 3rd group meetings held for the fiscal year, reports are given and discussions are made about the progress of research and development. Reported and discussed in relation to the progress of the pilot plant support research are studies with the 1t/d PSU (process supporting unit) (Nippon Steel Corporation, Mitsui Coal Liquefaction Co., Ltd., and Japan Coal Oil Co., Ltd.); improvement on distillate distribution (Sumitomo Metal Industries, Ltd.); development of an optimum decalcification technique (Sumitomo Coal Mining Co., Ltd., and Sumitomo Metal Industries, Ltd.); studies of solvent hydrogenation catalysts (Sumitomo Metal Mining Co., Ltd., and Chiyoda Corp.); and studies of coal liquefaction conditions (Mitsui Engineering and Shipbuilding Co., Ltd.). In relation to studies using a bituminous coal liquefaction pilot plant, the progress of the 150t/d PP (pilot plant) effort (Japan Coal Oil, Co., Ltd.) and the outlines of pilot surveys (Japan Coal Oil Co., Ltd.) are reported and discussed, the latter covering liquefaction solvent performance optimization, slurry preheating furnaces, coal slurry properties, and so forth. (NEDO)
Relation Between Bitumen Content and Percentage Air Voids in Semi Dense Bituminous Concrete
Panda, R. P.; Das, Sudhanshu Sekhar; Sahoo, P. K.
Hot mix asphalt (HMA) is a heterogeneous mix of aggregate, mineral filler, bitumen, additives and air voids. Researchers have indicated that the durability of the HMA is sensitive on the actual bitumen content and percentage air void. This paper aims at establishing the relationship between the bitumen content and the percentage air voids in Semi Dense Bituminous Concrete (SDBC) using Viscosity Grade-30 (VG-30) bitumen. Total 54 samples have been collected, for formulation and validation of relationship and observed that the percentage air voids increases with decrease in actual bitumen content and vice versa. A minor increase in percentage air voids beyond practice of designed air voids in Marshall Method of design is required for better performance, indicating a need for reducing the codal provision of minimum bitumen content for SDBC as specified in Specification for Road & Bridges (Fourth Revision) published by Indian Road Congress, 2001. The study shows a possibility of reducing designed minimum bitumen content from codal provision for SDBC by 0.2% of weight with VG-30 grade of Bitumen.
Temperature induced development of porous structure of bituminous coal chars at high pressure
Natalia Howaniec
Full Text Available The porous structure of chars affects their reactivity in gasification, having an impact on the course and product distribution of the process. The shape, size and connections between pores determine the mechanical properties of chars, as well as heat and mass transport in thermochemical processing. In the study the combined effects of temperature in the range of 973–1273 °K and elevated pressure of 3 MPa on the development of porous structure of bituminous coal chars were investigated. Relatively low heating rate and long residence time characteristic for the in-situ coal conversion were applied. The increase in the temperature to 1173 °K under pressurized conditions resulted in the enhancement of porous structure development reflected in the values of the specific surface area, total pore volume, micropore area and volume, as well as ratio of the micropore volume to the total pore volume. These effects were attributed to the enhanced vaporization and devolatilization, as well as swelling behavior along the increase of temperature and under high pressure, followed by a collapse of pores over certain temperature value. This proves the strong dependence of the porous structure of chars not only on the pyrolysis process conditions but also on the physical and chemical properties of the parent fuel.
Characteristic Study of Shenmu Bituminous Coal Combustion with Online TG-MS-FTIR
Pan, Guanfu
The combustion characteristics of Shenmu bituminous pulverized coal (SBC) were comprehensively investigated with a combined TG-MS-FTIR system by considering the effect of particle size, heating rate and total flowrate. The combustion products were accurately quantified by normalization and numerical analysis of MS results. The results indicate that the decrease of the particle size, heating rate and total flowrate result in lower ignition and burnout temperatures. The activation energy tends to be lower with smaller particle size, lower heating rate and total flowrate. The MS and FTIR results demonstrate that lower concentrations of different products, such as NO, NO2, HCN, CH4 and SO2 were produced with smaller particle size, slower heating rate and lower total flowrate. The decrease of particle size would lead to more contact area with oxygen and slower heating rate could provide more sufficient time for the diffusion. High total flowrate would reduce the oxygen adsorbability on the coal particle surface and shorten the residence time of oxygen, which makes the ignition difficult to occur. This work will guide to understand the combustion kinetics of pulverized coals and be beneficial to control the formation of pollutants.
Analysis of operational records in the bituminization demonstration facility. Investigation of the cause of fire
Shibata, A.; Sano, Y.; Yoneya, M.; Koyama, T.
Operational records in the bituminization demonstration facility in 97-M46-1 campaign were analyzed in order to investigate the cause of fire. Operational records which are different from ordinary level in this campaign are drum weight, temperature at 7th zone and extruder torque. So we investigated past campaign data about these records. The results are as follows. 1) In some campaigns, drum weight was lighter, temperature at 7th zone higher, and torque higher. 2) When drum weight is lighter, temperature at 7th zone becomes relatively higher. 3) In the case that higher temperature was measured at 7th zone, drum weight was sometimes less than the past average. 4) When the extruder's torque increases, it sometimes influences drum weight and temperature at 7th zone. The maximum of salt and bitumen became hotter from 28B. As the heat source, both frictional resistance and exothermic chemical reaction can be considered. Frictional resistance came out with increase of the torque. So we checked some operational parameters to investigate what increases the torque. Feed rate of waste solution is related with the torque increase. The other parameters are not related with it. Now we can not specify any causes of the torque increase from 27B, the feed rate of waste solution is however possible to be one of the causes. (author)
Continuous distillation of bituminous shale. [hot gas in chamber and chamber heated externally
A process of continuous distillation of bituminous shale is given in which the heat necessary is produced not only on the exterior but also in the interior of the distillation apparatus in the form of hot gas directly bathing the shale. The residual carbon in the shale after distillation, or maybe with other fuel added to it, can be utilized; the fuel may be utilized not only for the heat it furnishes but also for the gas it gives and which adds itself to the incondensable gas from the distillation. The temperature of the zone of distillation of the shale is regulated by the quantity of gas, the temperature of this gas (which can be lowered voluntarily by injecting into the air a certain quantity of water vapor), the length of the zone comprised between the zone of gasification and distillation; the injection of water vapor permits the recovery of part of the nitrogen of the shale in the form of ammonia; the materials are withdrawn continuously in a mechanical way.
Effect of processing on the rheological properties of poly-urethane/urea bituminous products
Carrera, V.; Partal, P.; Garcia-Morales, M.; Gallegos, C. [Dpto. Ingenieria Quimica, Facultad de Ciencias Experimentales, Campus de ' El Carmen' , Universidad de Huelva, 21071, Huelva (Spain); Perez-Lepe, A. [Technology Centre REPSOL YPF. Road N-V, Km 8, 28931, Mostoles (Spain)
In this work, bitumen modification, by ''in situ'' formation of poly-urethane/urea-based polymers in the bituminous matrix, has been studied. This procedure consisted of a first modification by the addition of MDI-PPG reactive prepolymer (polypropylene-glycol, PPG, functionalized by polymeric MDI, 4,4'-diphenylmethane diisocyanate), in a first stage, and a further modification of the new bitumen-MDI-PPG molecules as water was added, in a second stage. Thin layer chromatography, TLC-FID, and infrared spectroscopy, FTIR, techniques have been used to follow the reactions occurring in four different types of bitumen. Rheological measurements have demonstrated that the resulting bitumen modification strongly depends on the processing conditions selected during the first stage. Thus, bitumen modification degree after water addition increases as processing time does. Furthermore, water addition has been found to promote bitumen foaming at low processing temperatures, which could be used in novel applications where a foamed binder is required. As a result, a reactive bitumen modification mechanism, involving a set of three chemical reactions, has been proposed. (author)
Trace elemental analysis of bituminous coals using the Heidelberg proton microprobe
Chen, J R; Kneis, H; Martin, B; Nobiling, R; Traxel, K [Max-Planck-Institut fuer Kernphysik, Heidelberg (Germany, F.R.); Heidelberg Univ. (Germany, F.R.). Physikalisches Inst.); Chao, E C.T.; Minkin, J A [Geological Survey, Reston, VA (USA)
Trace elements in coal can occur as components of either the organic constituents (macerals) or the inorganic constituents (minerals). Studies of the concentrations and distribution of the trace elements are vital to understanding the geochemical milieu in which the coal was formed and in evaluating the attempts to recover rare but technologically valuable metals. In addition, information on the trace element concentrations is important in predicting the environmental impact of burning particular coals, as many countries move toward greater utilization of coal reserves for energy production. Traditionally, the optical and the electron microscopes and more recently the electron microprobe have been used in studying the components of coal. The proton-induced X-ray emission (PIXE) microprobe offers a new complementary approach with an order of magnitude or more better minimum detection limit. We present the first measurements with a PIXE microprobe of the trace element concentrations of bituminous coal samples. Elemental analyses of the coal macerals-vitrinite, exinite, and inertinite - are discussed for three coal samples from the Eastern U.S.A., three samples from the Western U.S.A., and one sample from the Peoples Republic of China.
Using proximate analysis to characterize airborne dust generation from bituminous coals
Page, S.J.; Organiscak, J.A.
Prolonged exposure to airborne respirable coal dust is responsible for coal workers pneumoconiosis (CWP), commonly called black lung. Health research studies have identified that the prevalence and severity of CWP are directly related to both the amount of dust exposure and the coal rank. The amount of airborne respirable dust (ARD) smaller than 10 micrometers generated from breakage of different coals varies widely. To investigate the cause, researchers for the National Institute for Occupational Safety and Health (NIOSH) have conducted experiments to identify the causes of airborne respirable dust liberation. Laboratory crushing experiments were conducted on a range of low to high volatile bituminous coals from eight mines. The results indicate that the proximate analysis of a coal sample can provide a very good indicator of the potential for a dust problem. For application to the coal mining, processing, and utilization industries, data from 977 US coal seams compiled by the Department of Energy (DoE) has been used to calculate this dust generation potential from an equation based on the NIOSH measured data. A simple procedure for this calculation is provided. 1 fig.
Elemental analysis of Indonesian and Australian bituminous coal used at Kapar Power Station
Muneer Saleh; Ahmad Suhaimi
An instrumental neutron activation analytical (INAA) technique is used for the determination of thirty elements in five coal samples collected from Kapar power station, imported from Indonesia and Australia. Analyses of the samples are being associated with standards. All irradiation were performed in the nuclear reactor of Malaysia Nuclear Agency (MNA). samples were counted by Hyper Pure Germanium (HPGe) detector for short period irradiations at MNA, while for the long period irradiations the samples were counted at Universiti Kebangsaan Malaysia (UKM). The concentrations of thirty elements have been determined: The major components are Cl, Ca, Mg, K, Fe, Ti, and Na with the mean concentrations in the range between 70±69 ppm-6100±1639 ppm; and the trace elements are Zr, V, Mn, Sc, Cr, Co, As, Br, Rb, Sb, Ba, La, Ce, Nd, Sm, Eu, Tb, Yb, Lu, Hf, Th, U and Ta with the mean concentrations in the range between 0.1381±0.0202 - 69.0±2.8 ppm. The results have been compared to the reported data of eight coal samples from the United States and the reported data of Australian bituminous coal. (Author)
The effect of the textural properties of bituminous coal chars on NO emissions
Arenillas, A.; Rubiera, F.; Pis, J.J.; Jones, J.M.; Williams, A. [CSIC, Oviedo (Spain). Inst. Nacional del Carbon
NO is the primary product of the oxidation of char nitrogen, and in some combustion processes the NO can be reduced on the char surface to give N{sub 2}O and/or N{sub 2}. In this study a range of bituminous coal (low, medium and high volatile matter content) were pyrolysed in a fixed bed reactor at various heating rates. Textural characterisation was carried out by measuring true (He) and apparent (Hg) densities and N{sub 2} (-196{degree}C) and CO{sub 2} (0{degree}C) adsorption isotherms. Pore volume distributions and surface areas were obtained for the chars studied. A thermogravimetric analyser coupled to a quadrupole mass spectrometer (TG-MS) was used to study the combustion behaviour of the samples and the nitrogen compounds evolved during temperature-programmed combustion. Results are discussed in terms of the influence of both textural properties and reactivity on NO emissions and on the heterogeneous reduction of NO. 23 refs., 8 figs., 4 tabs.
Co-gasification of bituminous coal and hydrochar derived from municipal solid waste: Reactivity and synergy.
Wei, Juntao; Guo, Qinghua; He, Qing; Ding, Lu; Yoshikawa, Kunio; Yu, Guangsuo
In this work, the influences of gasification temperature and blended ratio on co-gasification reactivity and synergy of Shenfu bituminous coal (SF) and municipal solid waste-derived hydrochar (HTC) were investigated using TGA. Additionally, active alkaline and alkaline earth metal (AAEM) transformation during co-gasification was quantitatively analyzed by inductively coupled plasma optical emission spectrometer for correlating synergy on co-gasification reactivity. The results showed that higher char gasification reactivity existed at higher HTC char proportion and gasification temperature, and the main synergy behaviour on co-gasification reactivity was performed as synergistic effect. Enhanced synergistic effect at lower temperature was mainly resulted from more obviously inhibiting the primary AAEM (i.e. active Ca) transformation, and weak synergistic effect still existed at higher temperature since more active K with prominent catalysis was retained. Furthermore, more active HTC-derived AAEM remaining in SF sample during co-gasification would lead to enhanced synergistic effect as HTC char proportion increased. Copyright © 2017 Elsevier Ltd. All rights reserved.
Contribution to physico-chemical study of Timahdit bituminous schists (Morocco): Organic matters and metalloporphyrins
Saoiabi, A.
The Timahdit bituminous schists have been analysed by different methods. The experimental results obtained using these methods concern the behaviour of the schists and the Kerogen facing the pyrolysis, as well as the separation of the hydrocarbons and the metalloporphyrins. For this purpose the techniques used are: 'Rock Eval' pyrolysis, thermogravimetric analysis and electron paramagnetic resonance (E.P.R.) for the raw rock and the Kerogen; infrared (I.R.), gas chromatography and E.P.R. for the extracted organic matters; E.P.R., I.R., nuclear magnetic resonance (N.M.R.), ultraviolet (U.V.) and mass spectrometry for the metalloporphyrins identification and characterization. The analysis of these schists has shown that: We can extract per solvent only 1% of organic matters, ferric oxide hasn't any effect neither on the pyrolysis nor on the organic matters extraction and that the Kerogen of these schists are relatively rich in hydrocarbonic compounds. The gas chromatography reveal the presence of alkanes with odd number of carbons and isoprenoids. All these criteria indicate an immature, little developped organic matter which having probably a marine origin but possessing a good oil potential. It has also been observed that a part of Iron, Nickel and Vanadium in the schists are incorporated into the organic matters. Nickel and Vanadium are into macrocycles which are porphyrins. A method for extracting and separating these porphyrins has been developped. 43 figs., 21 tabs., 58 refs. (author)
Nitrogen-enriched bituminous coal-based active carbons as materials for supercapacitors
R. Pietrzak; K. Jurewicz; P. Nowicki; K. Babel; H. Wachowska [A. Mickiewicz University, Poznan (Poland). Laboratory of Coal Chemistry and Technology
The paper presents the results of a study on obtaining N-enriched active carbons from bituminous coal and on testing its use as an electrode material in supercapacitors. The coal was carbonised, activated with KOH and ammoxidised by a mixture of ammonia and air at the ratio 1:3 at 300{sup o}C or 350{sup o}C, at different stages of the production, that is, at those of precursor, carbonisate, and active carbon. The products were microporous N-enriched active carbon samples of well-developed surface area reaching from 1577 to 2510 m{sup 2}/g and containing 1.0 to 8.5 wt% of nitrogen. The XPS measurements have shown that in the active carbons enriched in nitrogen at the stage of precursor and at the stage of carbonisate, the dominant nitrogen species are the N-5 groups, while in the samples ammoxidised at the last stage of the treatment the dominant nitrogen species are the surface groups of imines and/or nitriles, probably accompanied by amines and amides. The paper reports the results of a comprehensive study of the effect of the structure and chemical composition of a series of active carbon samples of different properties on their capacity performance in water solutions of H{sub 2}SO{sub 4} or KOH, with the behaviour of positive and negative electrodes analysed separately. 33 refs., 7 figs., 8 tabs.
At the 1st, 2nd, and 3rd group meetings held for the fiscal year, reports are delivered and discussions are made concerning the progress of research and development activities. Reported and discussed in relation to the pilot plant support research, etc., are studies with the 1t/d PSU (process supporting unit) (Nippon Steel Corporation, Mitsui Coal Liquefaction Co., Ltd., and Japan Coal Oil Co., Ltd.); development of an optimum coal refining technique (Sumitomo Coal Mining Co., Ltd.); development of an optimum pretreatment technique and improvement on distillate distribution (Sumitomo Metal Industries, Ltd.); studies of coal liquefaction conditions (Mitsui Engineering and Shipbuilding Co., Ltd.); and studies of solvent hydrogenation catalysts (Sumitomo Metal Mining Co., Ltd., and Chiyoda Corp.). Reported and discussed in relation to researches using a bituminous coal liquefaction pilot plant are the progress of the 150t/d PP (pilot plant) effort (Japan Coal Oil Co., Ltd.) and the outlines of pilot surveys (Japan Coal Oil Co., Ltd.), the latter covering liquefaction solvent performance optimization, slurry pre-heating furnaces, coal slurry properties, and so forth. (NEDO)
Low-temperature tar from bituminous coal and its further treatment
Hansen, C J
High-temperature carbonization of bituminous coal yields only 3 to 4 percent tar, as compared with 8 to 10 percent or even more for low-temperature carbonization. The yield of phenols is 20 to 30 times as great from the low-temperature tar. Five conditions that must be met by a satisfactory low-temperature carbonization process are listed. The only method that satisfies all of these conditions is the Brennstoff-Technik (BT) process, in which iron retorts with movable walls are used. One disadvantage of most of the other processes is the high-pitch content of the tar. These tars are processed further to a neutral oil and a phenol-containing oil which are good diesel fuels with high-cetane numbers; the neutral oil can be fractionated to give oils of high-, medium-, and low-cetane number. Attempts to fractionate the tar oil by solvents have not proved commercially useful. However, the tar can be diluted with low-temperature light oil and phenols extracted with NaOH solution without distillation. Some difficulty is found, owing to the simultaneous extraction of viscous resins and other products that are readily removed from the phenols by distillation.
Burnout behaviour of bituminous coals in air-staged combustion conditions
Kluger, F.; Spliethoff, H.; Hein, K.R.G. [University of Stuttgart, Stuttgart (Germany). Inst. of Process Engineering and Power Plant (IVD)
In order to determine the influence on burnout by the combustion conditions and the coal preparation, three bituminous coals sold on the world market, from three different locations in Poland, South Africa, and Australia, were studied more closely. For this purpose, the coals were ground in two different particle size ranges, which, besides the influence of the combustion conditions, such a temperature, residence time, and stoichiometry, made it possible to also investigate the impact on burnout by the coal preparation. The experiments were carried out in an electrically heated entrained-flow reactor with a thermal input of 8.5 kW. The parameters for the experiments are wall temperature (1000-1350{degree}C), air ratio (0.6-1.15) and two particle sizes (70% {lt} 75 {mu}m, 90% {lt} 75 {mu}m). The results show that in general, for increasing temperatures, the burnout quality will improve. For the Australian Illawara coal, another outcome is increased NOx emissions. Lowering the air ratio in the reduction zone leads to less NOx emission but to increased unburnt matter in ash. For the smaller particle size fraction, the analysis of the different particle sizes shows an improvement of the burnout without a change in NOx emissions. 10 refs., 10 figs., 2 tabs.
Mercury speciation and distribution in a 660-megawatt utility boiler in Taiwan firing bituminous coals.
Hsi, Hsing-Cheng; Lee, Hsiu-Hsia; Hwang, Jyh-Feng; Chen, Wang
Mercury speciation and distribution in a 660-MW tangential-fired utility boiler in Taiwan burning Australian and Chinese bituminous coal blends was investigated. Flue gases were simultaneously sampled at the selective catalytic reduction (SCR) inlet, the SCR outlet, the electrostatic precipitator (ESP) outlet, and the stack. Samplings of coal, lime, bottom ash/slag, fly ash, and gypsum slurry were also conducted. Results indicated that flue gases at the inlet to SCR contained a great potion of particle-bound mercury (Hg(p)), 59-92% of the total mercury. Removal of mercury was not observed for the SCR system. However, repartitioning of mercury species across the SCR occurred that significantly increased the portion of elemental mercury (Hg0) to up to 29% and oxidized mercury (Hg2+) to up to 33% in the SCR outlet gas. Overreporting of Hg(p) at the inlet of SCR may cause the observed repartitioning; the high ammonia/nitric oxide circumstance in the SCR unit was also speculated to cause the mercury desorption from ash particles and subsequent reentrance into the gas phase. ESP can remove up to 99% of Hg(p), and wet flue gas desulfurization (FGD) can remove up to 84% of Hg2+. Mercury mass balances were calculated to range between 81 and 127.4%, with an average of 95.7% wherein 56-82% was in ESP fly ash, 8.7-18.6% was retained in the FGD gypsum, and 6.2-26.1% was emitted from the stack. Data presented here suggest that mercury removal can be largely enhanced by increasing the conversion of Hg0 into Hg(p) and Hg2+.
Variations in pore characteristics in high volatile bituminous coals: Implications for coal bed gas content
Mastalerz, Maria; Drobniak, A.; Strapoc, D.; Solano-Acosta, W.; Rupp, J.
The Seelyville Coal Member of the Linton Formation (Pennsylvanian) in Indiana was studied to: 1) understand variations in pore characteristics within a coal seam at a single location and compare these variations with changes occurring between the same coal at different locations, 2) elaborate on the influence of mineral-matter and maceral composition on mesopore and micropore characteristics, and 3) discuss implications of these variations for coal bed gas content. The coal is high volatile bituminous rank with R0 ranging from 0.57% to 0.60%. BET specific surface areas (determined by nitrogen adsorption) of the coals samples studied range from 1.8 to 22.9??m2/g, BJH adsorption mesopore volumes from 0.0041 to 0.0339??cm3/g, and micropore volumes (determined by carbon dioxide adsorption) from 0.0315 to 0.0540??cm3/g. The coals that had the largest specific surface areas and largest mesopore volumes occur at the shallowest depths, whereas the smallest values for these two parameters occur in the deepest coals. Micropore volumes, in contrast, are not depth-dependent. In the coal samples examined for this study, mineral-matter content influenced both specific surface area as well as mesopore and micropore volumes. It is especially clear in the case of micropores, where an increase in mineral-matter content parallels the decrease of micropore volume of the coal. No obvious relationships were observed between the total vitrinite content and pore characteristics but, after splitting vitrinite into individual macerals, we see that collotelinite influences both meso- and micropore volume positively, whereas collodetrinite contributes to the reduction of mesopore and micropore volumes. There are large variations in gas content within a single coal at a single location. Because of this variability, the entire thickness of the coal must be desorbed in order to determine gas content reliably and to accurately calculate the level of gas saturation. ?? 2008 Elsevier B.V. All
Cigarette smoking and federal black lung benefits in bituminous coal miners.
Roy, T M; Collins, L C; Snider, H L; Anderson, W H
The records of 1000 consecutive coal miners applying for benefits under the Federal Coal Mine Health and Safety Act were examined to determine the contribution of age, dust accumulation, and cigarette smoking to the profile of the miner who satisfies the current pulmonary criteria for disability. Using the presence of pneumoconiosis on chest radiograph as the indication of significant coal dust accumulation, the miners were separated into Group A--those without pneumoconiosis (n = 316) and Group B--those with pneumoconiosis (n = 684). The federal spirometric criteria for disability identified 55/316 miners in Group A (14.5%) and 99/684 miners in Group B (17.4%) potentially eligible for an award (P = .27). The mean ages of miners in both groups did not differ significantly, nor was there difference in the mean ages of groups that did or did not meet the federal criteria. In both groups, those miners potentially eligible for a financial award smoked more cigarettes than did their counterparts (Group A, 31.0 v 18.5 pack-years, P less than .001; Group B, 31.3 v 23.6 pack-years, P less than .001). There was no difference in the smoking histories of the miners from either group who met the federal criteria. Our data indicate that, in the case of bituminous coal miners, the present federal legislation intended to identify and remunerate those who suffer lung impairment from chronic occupational exposure to coal dust is biased in favor of those who sustain additional damage to their ventilatory capacity by smoking cigarettes.
Production of Fischer–Tropsch fuels and electricity from bituminous coal based on steam hydrogasification
Lu, Xiaoming; Norbeck, Joseph M.; Park, Chan S.
A new thermochemical process for (Fischer–Tropsch) FT fuels and electricity coproduction based on steam hydrogasification is addressed and evaluated in this study. The core parts include (Steam Hydrogasification Reactor) SHR, (Steam Methane Reformer) SMR and (Fisher–Tropsch Reactor) FTR. A key feature of SHR is the enhanced conversion of carbon into methane at high steam environment with hydrogen and no need for catalyst or the use of oxygen. Facilities utilizing bituminous coal for coproduction of FT fuels and electricity with carbon dioxide sequestration are designed in detail. Cases with design capacity of either 400 or 4000 TPD (Tonne Per Day) (dry basis) are investigated with process modeling and cost estimation. A cash flow analysis is performed to determine the fuels (Production Cost) PC. The analysis shows that the 400 TPD case due to a FT fuels PC of 5.99 $/gallon diesel equivalent results in a plant design that is totally uneconomic. The 4000 TPD plant design is expected to produce 7143 bbl/day FT liquids with PC of 2.02 $/gallon and 2.27 $/gallon diesel equivalent at overall carbon capture ratio of 65% and 90%, respectively. Prospective commercial economics benefits with increasing plant size and improvements from large-scale demonstration efforts on steam hydrogasification. -- Highlights: ► We develop a new thermochemical method for synthetic fuels production. ► Detailed plant design and process modeling for the Coal-to-Liquid facilities are performed. ► Economic analysis has been carried out in determining the fuel production cost and IRR. ► The fuels produced in this study can compete with petroleum when crude oil price is 100 $/bbl. ► Further economic benefit comes with plant scale-up and process commercial demonstration efforts.
Study on the submicron and micron morphology and the properties of poor bituminous coal burnout
Pei-Fang Fu; Huai-Chun Zhou; Qing-Yan Fang; Hai Yao; Jianrong Qiu; Minghou Xu [Huazhong University of Science and Technology, Wuhan (China). State Key Laboratory of Coal Combustion
Carbon burnout and its reaction mechanism have been widely focused on in the past decades. The properties of burnout, submicron and micron morphology and the reaction mechanism of poor bituminous coal/char (PBC) in a W-shaped power plant boiler was studied and was compared with those in DTF and in TGA, which showed that the degree of PBC burnout in TGA at 1450{sup o}C was greater than or approximately equal to that in a W-shaped boiler, and that the complexity of the reactions among residual char, oxygen and SiO{sub 2} did not seem to result in mass loss in TGA, although the weight percentage of the residual char in ash decreased from 33% ad (air dry basis) at 900{sup o}C to 9% and at 1450{sup o}C. According to the distribution of pores and the properties of the char burnout, the char can be simply categorized into three classes: char burnout easy, char burnout difficult and char burnout very difficult. The differences of the reaction mechanism must be considered while predicting the burning rate and degree of char burnout in a full-scale boiler by making use of experimental results from TGA and DTF. A different char particle contains markedly different amount of carbons, but for a special char particle, the ratio of carbon to ash is generally constant, and an ash shell does not exist on the char surface. The fusion mineral matter composing of C-O-Si-Al is amorphous, not in the form of Al{sub 2}O{sub 3} and SiO{sub 2} above 1450{sup o}C.
Hard coatings
Dan, J.P.; Boving, H.J.; Hintermann, H.E.
Hard, wear resistant and low friction coatings are presently produced on a world-wide basis, by different processes such as electrochemical or electroless methods, spray technologies, thermochemical, CVD and PVD. Some of the most advanced processes, especially those dedicated to thin film depositions, basically belong to CVD or PVD technologies, and will be looked at in more detail. The hard coatings mainly consist of oxides, nitrides, carbides, borides or carbon. Over the years, many processes have been developed which are variations and/or combinations of the basic CVD and PVD methods. The main difference between these two families of deposition techniques is that the CVD is an elevated temperature process (≥ 700 C), while the PVD on the contrary, is rather a low temperature process (≤ 500 C); this of course influences the choice of substrates and properties of the coating/substrate systems. Fundamental aspects of the vapor phase deposition techniques and some of their influences on coating properties will be discussed, as well as the very important interactions between deposit and substrate: diffusions, internal stress, etc. Advantages and limitations of CVD and PVD respectively will briefly be reviewed and examples of applications of the layers will be given. Parallel to the development and permanent updating of surface modification technologies, an effort was made to create novel characterisation methods. A close look will be given to the coating adherence control by means of the scratch test, at the coating hardness measurement by means of nanoindentation, at the coating wear resistance by means of a pin-on-disc tribometer, and at the surface quality evaluation by Atomic Force Microscopy (AFM). Finally, main important trends will be highlighted. (orig.)
Sorbent Injection for Small ESP Mercury Control in Low Sulfur Eastern Bituminous Coal Flue Gas
Carl Richardson; Katherine Dombrowski; Douglas Orr
This project Final Report is submitted to the U.S. Department of Energy (DOE) as part of Cooperative Agreement DE-FC26-03NT41987, 'Sorbent Injection for Small ESP Mercury Control in Low Sulfur Eastern Bituminous Coal Flue Gas.' Sorbent injection technology is targeted as the primary mercury control process on plants burning low/medium sulfur bituminous coals equipped with ESP and ESP/FGD systems. About 70% of the ESPs used in the utility industry have SCAs less than 300 ft2/1000 acfm. Prior to this test program, previous sorbent injection tests had focused on large-SCA ESPs. This DOE-NETL program was designed to generate data to evaluate the performance and economic feasibility of sorbent injection for mercury control at power plants that fire bituminous coal and are configured with small-sized electrostatic precipitators and/or an ESP-flue gas desulfurization (FGD) configuration. EPRI and Southern Company were co-funders for the test program. Southern Company and Reliant Energy provided host sites for testing and technical input to the project. URS Group was the prime contractor to NETL. ADA-ES and Apogee Scientific Inc. were sub-contractors to URS and was responsible for all aspects of the sorbent injection systems design, installation and operation at the different host sites. Full-scale sorbent injection for mercury control was evaluated at three sites: Georgia Power's Plant Yates Units 1 and 2 [Georgia Power is a subsidiary of the Southern Company] and Reliant Energy's Shawville Unit 3. Georgia Power's Plant Yates Unit 1 has an existing small-SCA cold-side ESP followed by a Chiyoda CT-121 wet scrubber. Yates Unit 2 is also equipped with a small-SCA ESP and a dual flue gas conditioning system. Unit 2 has no SO2 control system. Shawville Unit 3 is equipped with two small-SCA cold-side ESPs operated in series. All ESP systems tested in this program had SCAs less than 250 ft2/1000 acfm. Short-term parametric tests were conducted on Yates
Organic petrology and geochemistry of Eocene Suzak bituminous marl, north-central Afghanistan: Depositional environment and source rock potential
Hackley, Paul C.; Sanfilipo, John
Organic geochemistry and petrology of Eocene Suzak bituminous marl outcrop samples from Madr village in north-central Afghanistan were characterized via an integrated analytical approach to evaluate depositional environment and source rock potential. Multiple proxies suggest the organic-rich (TOC ∼6 wt.%) bituminous marls are 'immature' for oil generation (e.g., vitrinite Ro  1) indicating organic input from marine algae and/or bacterial biomass, and sterane/hopane ratios are low (0.12–0.14). Monoaromatic steroids are dominated by C28clearly indicating a marine setting. High gammacerane index values (∼0.9) are consistent with anoxia stratification and may indicate intermittent saline-hypersaline conditions. Stable C isotope ratios also suggest a marine depositional scenario for the Suzak samples, consistent with the presence of marine foraminifera including abundant planktic globigerinida(?) and rare benthic discocyclina(?) and nummulites(?). Biomarker 2α-methylhopane for photosynthetic cyanobacteria implies shallow photic zone deposition of Madr marls and 3β-methylhopane indicates presence of methanotrophic archaea in the microbial consortium. The data presented herein are consistent with deposition of Suzak bituminous marls in shallow stratified waters of a restricted marine basin associated with the southeastern incipient or proto-Paratethys. Geochemical proxies from Suzak rock extracts (S content, high polar content, C isotopes, normal (αααR) C27–29 steranes, and C29/C30 and C26/C25 hopane ratios) are similar to extant data from Paleogene oils produced to the north in the Afghan-Tajik Basin. This observation may indicate laterally equivalent strata are effective source rocks as suggested by previous workers; however, further work is needed to strengthen oil-source correlations.
Analysis of the sensitivity of the impact resonance frequency test as a tool to determine the elastic properties of bituminous materials
Tauste, R.; Moreno-Navarro, F.; Gallego, R.; Rubio-Gámez, M.C.
The modulus value of bituminous materials is a key factor in the design of road pavements and the estimation of their life service. This parameter can be measured in laboratory but, unfortunately, this requires the deterioration of the pavement so as the consumption of time and resources. Therefore, this study analyses the feasibility of using impact resonance frequency tests as an alternative to traditional methods for determining the dynamic modulus of bituminous mixtures. The sensitivity of this technique has been studied by analyzing its repeatability and reproducibility, studying the variations in the values measured by modifying the dimensions of the specimens, test temperatures and types of mixture tested. In addition, this non-destructive technique has been compared with other traditional tests used to determine the elastic properties of bituminous materials. The results show that this test could be an interesting tool to characterize the properties and damage state of asphalt layers. [es
R. Tauste
Full Text Available The modulus value of bituminous materials is a key factor in the design of road pavements and the estimation of their life service. This parameter can be measured in laboratory but, unfortunately, this requires the deterioration of the pavement so as the consumption of time and resources. Therefore, this study analyses the feasibility of using impact resonance frequency tests as an alternative to traditional methods for determining the dynamic modulus of bituminous mixtures. The sensitivity of this technique has been studied by analyzing its repeatability and reproducibility, studying the variations in the values measured by modifying the dimensions of the specimens, test temperatures and types of mixture tested. In addition, this non-destructive technique has been compared with other traditional tests used to determine the elastic properties of bituminous materials. The results show that this test could be an interesting tool to characterize the properties and damage state of asphalt layers.
Shaft-retort for treating waste materials, like washery waste, bituminous shale, oil-bearing sands and the like
Koppers, H
A shaft-retort for converting waste materials, like washery waste, bituminous shale, oil-bearing sands, brown coal and non-coking mineral coal to oil and tar by supplying heat through the shaft wall formed of an iron-sheet to the material, which is forced through a feeding member perforated for the removal of gases and vapors, and moved downward in a thin layer on the shaft wall; that is characterized by the fact that the iron heating sheet is made rotatable for the purpose of equalizing overheating of itself and the material to be treated.
General Magnaplate Corporation's pharmaceutical machine is used in the industry for high speed pressing of pills and capsules. Machine is automatic system for molding glycerine suppositories. These machines are typical of many types of drug production and packaging equipment whose metal parts are treated with space spinoff coatings that promote general machine efficiency and contribute to compliance with stringent federal sanitation codes for pharmaceutical manufacture. Collectively known as "synergistic" coatings, these dry lubricants are bonded to a variety of metals to form an extremely hard slippery surface with long lasting self lubrication. The coatings offer multiple advantages; they cannot chip, peel or be rubbed off. They protect machine parts from corrosion and wear longer, lowering maintenance cost and reduce undesired heat caused by power-robbing friction.
Geochemistry of radioactive elements in bituminous sands and sandstones of Permian bitumen deposits of Tatarstan (east of the Russian plate)
Mullakaev, A. I.; Khasanov, R. R.; Badrutdinov, O. R.; Kamaletdinov, I. R.
The article investigates geochemical features of Permian (Cisuralian, Ufimian Stage and Biarmian, Kazanian Stage of the General Stratigraphic Scale of Russia) bituminous sands and sandstones located on the territory of the Volga-Ural oil and gas province (Republic of Tatarstan). Natural bitumens are extracted using thermal methods as deposits of high-viscosity oils. In the samples studied, the specific activity of natural radionuclides from the 238U (226Ra), 232Th, and 40K series was measured using gamma spectrometry. As a result of the precipitation of uranium and thorium and their subsequent decay, the accumulation of radium (226Ra and 228Ra) has been shown to occur in the bituminous substance. In the process of exploitation of bitumen-bearing rock deposits (as an oil fields) radium in the composition of a water-oil mixture can be extracted to the surface or deposited on sulfate barriers, while being concentrated on the walls of pipes and other equipment. This process requires increased attention to monitoring and inspection the environmental safety of the exploitation procedure.
Particle size distribution of fly ash from co-incineration of bituminous coal with municipal solid waste
Cieślik Ewelina
Full Text Available One of the source of air pollutants is emission from local coal-fired boiler-houses and domestic heating boilers. The consequence of incineration of municipal waste is the introduction of additional pollutants into the atmosphere, including fly ash. The aim of this work was to evaluate the particle size distribution of fly ash emitted by coal combustion and co-incineration of coal with municipal waste in a domestic 18 kW central heating boiler equipped with an automatic fuel feeder. Mixtures of bituminous coal with different types of solid waste (5, 10 and 15% of mass fraction were used. Solid waste types consisted of: printed, colored PE caps, fragmented cable trunking, fragmented car gaskets and shredded tires from trucks. During the incineration of a given mixture of municipal waste with bituminous coal, the velocity of exhaust gas was specified, the concentration and mass flow of fly ash were determined together with the physico-chemical parameters of the exhaust gas, the samples of emitted fly ash were taken as the test material. Particle size analysis of fly ash was performed using laser particle sizer Fritch Analysette 22. The PM10 share from all fly ashes from incineration of mixtures was about 100%. Differences were noted between PM2.5 and PM1.
Report on the bituminous coal liquefaction sub-committee in fiscal 1992; 1992 nendo rekiseitan ekika bukai hokokusho
This paper reports the activities of the bituminous coal liquefaction sub-committee in the Sunshine Project in fiscal 1992. With an intention of developing a technology on the process (NEDOL) suitable for liquefaction of wide range of coal types placing sub-bituminous coal at the center, researches were carried out by using a pilot plant, and engineering data purposed for practical application of the technology were acquired. The construction of the pilot plant was launched in fiscal 1991. It is necessary to execute the pilot plant plan steadily in the future, and at the same time, reliably acquire different data by means of supportive researches. Economic performance of the process is also important. The first sub-committee meeting presented the following agenda: the status of constructing the 150-t/d pilot plant, tests and investigations thereon, research works by using a 1-t/d PSU, development of the most suitable coal refining technology, development of a coal pretreatment technology, improvement of the distilled oil distribution, studies on coal liquefaction conditions, and studies on solvent hydrogenating catalysts. The second sub-committee meeting presented the following agenda: the status of constructing the pilot plant, tests and investigations on improving the performance of natural pylite catalyst and circulating solvent, technological investigations on structuring a liquefying reaction data analyzing system, studies using a 1-t/d PSU, development of the most suitable coal refining technology, studies on coal liquefaction conditions, and studies on solvent hydrogenating catalysts. (NEDO)
Cieślik, Ewelina; Konieczny, Tomasz; Bobik, Bartłomiej
One of the source of air pollutants is emission from local coal-fired boiler-houses and domestic heating boilers. The consequence of incineration of municipal waste is the introduction of additional pollutants into the atmosphere, including fly ash. The aim of this work was to evaluate the particle size distribution of fly ash emitted by coal combustion and co-incineration of coal with municipal waste in a domestic 18 kW central heating boiler equipped with an automatic fuel feeder. Mixtures of bituminous coal with different types of solid waste (5, 10 and 15% of mass fraction) were used. Solid waste types consisted of: printed, colored PE caps, fragmented cable trunking, fragmented car gaskets and shredded tires from trucks. During the incineration of a given mixture of municipal waste with bituminous coal, the velocity of exhaust gas was specified, the concentration and mass flow of fly ash were determined together with the physico-chemical parameters of the exhaust gas, the samples of emitted fly ash were taken as the test material. Particle size analysis of fly ash was performed using laser particle sizer Fritch Analysette 22. The PM10 share from all fly ashes from incineration of mixtures was about 100%. Differences were noted between PM2.5 and PM1.
Effect of organic calcium compounds on combustion characteristics of rice husk, sewage sludge, and bituminous coal: thermogravimetric investigation.
Zhang, Lihui; Duan, Feng; Huang, Yaji
Experiments were conducted in a thermogravimetric analyzer to assess the enhancement of combustion characteristics of different solid fuels blended with organic calcium compounds (OCCs). Rice husk, sewage sludge, and bituminous coal, and two OCC were used in this study. Effect of different mole ratios of calcium to sulfur (Ca/S ratio) on the combustion characteristics were also investigated. Results indicated that combustion performance indexes for bituminous coal impregnated by OCC were improved, however, an inverse trend was found for sewage sludge because sewage sludge has lower ignition temperature and higher volatile matter content compared to those of OCC. For rice husk, effect of added OCC on the combustion characteristics is not obvious. Different solid fuels show different combustion characteristics with increases of Ca/S ratio. The maximum combustion performance indexes appear at Ca/S ratios of 1:1, 2:1, and 3:1 for OCC blended with Shenhua coal, rice husk, and sewage sludge, respectively. Copyright © 2015 Elsevier Ltd. All rights reserved.
This paper reports the activities of the bituminous coal liquefaction sub-committee in fiscal 1993. With an intention of developing a technology on the process (NEDOL) suitable for liquefaction of wide range of coal types placing sub-bituminous coal at the center, researches were carried out by using a pilot plant, and engineering data purposed for practical application of the technology were acquired. The construction of the pilot plant, launched in fiscal 1991, will be performed under the operation research plan for efficient operation, based on the result of discussing the total project cost in fiscal 1992. The status of constructing the 150-t/d pilot plant in fiscal 1993 is in the phase of making the foundations subsequently from fiscal 1992, procurement of devices and construction materials, constructions of iron structures, installation, heat insulation, and painting, and building the central control building and piping facilities outside the battery limit. The paper also reports the tests and investigations on improving performance of natural pylite catalyst, the tests and investigations on improving performance of circulating solvent, and the technological investigations on structuring a liquefying reaction data analyzing system. For the supportive researches on the pilot plant, the paper describes studies by using a 1-t/d PSU, studies on coal liquefaction conditions, studies on synthesized iron sulfide catalysts, and studies on solvent hydrogenating catalysts. A comprehensive discussion was also given. (NEDO)
Report: Potential environmental impact of exempt site materials - a case study of bituminous road planings and waste soils.
Bark, Marjorie; Bland, Michael; Grimes, Sue
The use of waste materials for ecological benefit, agricultural improvement or as part of construction works are often exempt from waste management control in order to maximize the reuse of material that would otherwise be disposed of to landfill. It is important, however, to determine whether there is potential for such waste to cause environmental harm in the context of the basis for granting exemptions under the relevant framework objective to ensure that waste is recovered or disposed of without risk to water, air, soil, plants or animals. The potential for environmental harm was investigated by leaching studies on two wastes commonly found at exempt sites: bituminous road planings and waste soils. For bituminous road planings, the organic components of the waste were identified by their solubility in organic solvents but these components would have low environmental impact in terms of bioavailability. Leaching studies of the heavy metals copper, lead and zinc, into the environment, under specific conditions and particularly those modelling acid rain and landfill leachate conditions showed that, except for copper, the amounts leached fell within Waste Acceptance Criteria compliance limits for defining waste as inert waste. The fact that the amount of copper leached was greater than the Waste Acceptance Criteria level suggests that either additional testing of wastes regarded as exempt should be carried out to ensure that they are in analytical compliance or that legislation should allow for the potential benefits of reuse to supersede deviations from analytical compliance.
Sedimentation technique of waste bituminization and thermogravimetric characteristics of the final products
Zeger, J.; Knotik, K.; Jakusch, H.
In the research centre of the Oesterreichische Studiengesellschaft fuer Atomenergie GmbH a semi-technical plant has been installed for waste bituminization, which has been tested inactively since 1973. This plant uses a new technological process for embedding. One of the important features of this new process is that the solution water, which is normally inactive, is distilled off before embedding, resulting in dry and powdery salts. The second important feature is that these dry salts are mixed with the thin fluid bitumen by sedimentation. A special feature is that there is no mechanical aid used for mixing. Thermogravimetric analysis of samples which simulated the final products of this pilot plant was carried out to verify the best working parameters and to study the possible chemical damage to the bitumen. It was shown that only nitrate and nitrite, especially in combination with Fe(III)-ions, are of negative influence on the thermostability of bitumen. They lead to a sudden and quick weight loss of the samples between 370 and 410 0 C (above the melting point of both NaNO 2 and NaNO 3 ). The Fe-ions have a catalytic influence, as it could be shown that a 1% addition of Fe(NO 3 ) 3 to NaNO 3 leads to a considerable acceleration of the incineration. This influence of the Fe(III)-ion can be suppressed to some extent by a hydrolysis before the embedding. There is, however, no danger to the embedding process from these effects since the process temperature of maximum 200 0 C is well below the ignition temperatures. A method of measuring the dose rate of an unknown radioactive salt mixture at any point of this mixture has been developed. This is done by making two measurements with glass dose-meters, one with a beta-absorber to get a pure gamma dose and the other without it to get the combined beta and gamma dose. During the first measurement the dose-meters were protected against contamination by a thin layer of rubber
Zeger, J; Knotik, K; Jakusch, H
In the research centre of the Oesterreichische Studiengesellschaft fuer Atomenergie GesmbH a semitechnical plant has been installed for waste bituminization, which has been tested inactively since 1973. This plant is using a new technological process for embedding. One of the important features of this new process is that the, normally inactive solution water is distilled off prior to the embedding, resulting in dry and powdery salts. The second important feature is that the mixing of these dry salts with the thin fluid bitumen is done by sedimentation. Expecially there is no mechanical aid used for mixing. Thermogravimetric analysis of samples which simulated the final products of this pilot plant, were carried out to verify the best working parameters and to study the possible chemical damage to the bitumen. Analysis was performed by heating the samples, consisting of various mixtures of bitumen and inorganic salts, in a METTLER-Thermoanalyzer up to 500/sup 0/C using different atmospheres (air, nitrogen). It could be shown that only nitrate and nitrite especially in combination with Fe(III)-ions are of negative influence on the thermostability of bitumen. They lead to a sudden and quick weight loss of the samples between 370 and 410/sup 0/C (above the melting point of both NaNO/sub 2/ and NaNO/sub 3/). The Fe-ions hava a catalytic influence, as it could be shown that 1 1% addiation of Fe(NO/sub 3/)/sub 3/ to NaNO/sub 3/ leads to a considerable acceleration of the incineration. This influence of the Fe(III)-ion can be suppressed to some extend by a hydrolysis prior to the embedding. In preparation of further studies concerning the behaviour of radiation damaged bitumen there has been developed a method of measuring the dose rate of an unknown radioactive salt mixture at any point of this mixture. This is done by making two measurements with glass dosimeters. One with a beta-absorber to get a pure gamma-dose and the other without it to get the combined beta and
Behaviour of bituminized waste under gamma irradiation. Effect of STE3 decontamination process components
Bernat, Ph.
Liquid wastes of light and medium activity are treated by chemical co-precipitation and sludge are mixed with bitumen. Irradiation is responsible of gas production and potential swelling of the embedded. It prevails on limitation of filling of storage containers and activity to 140 Ci. The aim of this work is the study of influence of the components of the decontamination process on the behaviour of bituminous wastes, in order to control swelling and to state radiolysis mechanisms, both for production and storage of wastes. For pure bitumen, mechanism of production of H 2 and CH 4 are specified. Oxygen consumption, localised on the surface of samples, leads to conversion of aromatic oils and resins to asphaltenes, by a chain reaction mechanism. CO 2 et CO are reaction products of gaseous oxygen, respectively with bitumen and light hydrocarbons. The composition of bitumen is slightly modified to heavier and higher polarity products, with parallel hardening. NaNO 3 , Na 2 SO 4 , BaSO 4 , PPFNi, K 2 SO 4 , NiSO 4 , et diatoms DIT3R et DIC3 have strictly a dilution effect towards gas generation. CoS, above 1% embedded, strongly inhibits production of H 2 , CH 4 and light hydrocarbons. Degradation of bitumen being reduced, a radical mechanism with both radicals H· et R· might exist. Kinetic shows that a bi-radicals mechanism (or more) is probable. In the same way, Raney's nickel induces a important decrease of production of H 2 , CH 4 et C 2 , with a capacity of 7,7 ml/g. Swelling depends on dimension of sample gas production and dose rate. Solid content and particle size are not determining parameters. Low swelling is obtained for penetrability higher than 70 1/10 mm, This can be realised by addition of a solvent as TBP and by increasing temperature above 40 deg C. Rheological characterizations (oscillation and creeping mode) have not been successful to correlate swelling with a physical parameter. (author)
Sedimentation technique of waste bituminization and thermogravimetric characteristics of the finalproducts
Zeger, J.; Knotik, K.
In the research centre of the Oesterreichische Studiengesellschaft fuer Atomenergie GesmbH a semitechnical plant has been installed for waste bituminization, which has been tested inactively since 1973. This plant is using a new technological process for embedding. One of the important features of this new process is that the, normally inactive solution water is distilled off prior to the embedding, resulting in dry and powdery salts. The second important feature is that the mixing of these dry salts with the thin fluid bitumen is done by sedimentation. Expecially there is no mechanical aid used for mixing. Thermogravimetric analysis of samples which simulated the final products of this pilot plant, were carried out to verify the best working parameters and to study the possible chemical damage to the bitumen. Analysis was performed by heating the samples, consisting of various mixtures of bitumen and inorganic salts, in a METTLER-Thermoanalyzer up to 500 0 C using different atmospheres (air, nitrogen). It could be shown that only nitrate and nitrite especially in combination with Fe(III)-ions are of negative influence on the thermostability of bitumen. They lead to a sudden and quick weight loss of the samples between 370 and 410 0 C (above the melting point of both NaNO 2 and NaNO 3 ). The Fe-ions hava a catalytic influence, as it could be shown that 1 1% addiation of Fe(NO 3 ) 3 to NaNO 3 leads to a considerable acceleration of the incineration. This influence of the Fe(III)-ion can be suppressed to some extend by a hydrolysis prior to the embedding. In preparation of further studies concerning the behaviour of radiation damaged bitumen there has been developed a method of measuring the dose rate of an unknown radioactive salt mixture at any point of this mixture. This is done by making two measurements with glass dosimeters. One with a beta-absorber to get a pure gamma-dose and the other without it to get the combined beta and gamma dose. (author)
Development of the ''measurement and sorting'' device for bituminized waste drums at Cogema Marcoule
Chabalier, B.; Artaud, J.L.; Perot, B.; Passard, C.; Romeyer Dherbey, J.; Raoux, A.; Misraki, J.
This programme is included in the scope of a specific task to retrieve bituminized waste drums stored on the Marcoule site. The objective is to define a non-destructive nuclear measurement facility that makes it possible to: - sort the packages stored on the site according to the radiological acceptance criteria for the waste packages in the surface storage facility, - establish the β and α activities of the packages to be stored in the surface storage facility, - estimate the activity of the packages that will be stored in the ''Entreposage Intermediaire Polyvalent'' (multiple purpose intermediate storage) built on the Marcoule site. A measurement facility, with measurement times compatible with the industrial flow of retrieval of the waste drums was studied, developed and will be validated. It features gamma spectrometry measurements and neutron measurement devices, associated to an imaging device by photonic transmission and an expert system. Studies associated to the definition of this facility mainly concern: - the imaging station: it enables to know up to what height the packages are filled, the actual density of the matrix, and to detect lacks of homogeneity. These data are required for a correct analysis of the neutron or gamma measurements and to minimise uncertainties, - the interpretation of active neutron measurement signals: a simultaneous detection of the prompt and delayed neutrons makes it possible to differentiate the masses of U-235 and of Pu-239 present in the packages, - the reduction of the detection limits: to that end, an ''asti-Compton'' detector was defined providing a gain on the detection limits at low energies according to the type of GeHP semi-conductor detector. - the expert system which performs the interpretation and coupling of measured data with data coming from the waste production files in order to determine the activity of the β γ, pure β and α radionuclides at 300 years. The validation program that will be conducted on a
The behavior of catalysts in hydrogasification of sub-bituminous coal in pressured fluidized bed
Yan, Shuai; Bi, Jicheng; Qu, Xuan
Highlights: •CCHG in a pressured fluidized bed achieved 77.3 wt.% of CH 4 yield in 30 min. •Co-Ca and Ni-Ca triggered catalytic coal pyrolysis and char hydrogasification. •The reason for better catalytic performance of 5%Co-1%Ca was elucidated. •Sintered catalyst blocked the reactive sites and suppressed coal conversion. •Co-Ca made the catalyzed coal char rich in mesopore structures and reactive sites. -- Abstract: The catalytic hydrogasification of the sub-bituminous coal was carried out in a lab-scale pressurized fluidized bed with the Co-Ca, Ni-Ca and Fe-Ca as catalysts at 850 °C and 3 MPa. The effect of different catalysts on the characteristics of gasification products was investigated, and the behavior of the catalysts was also explored by means of the X-ray diffraction (XRD), FT-Raman, Brunauer–Emmett–Teller (BET), etc. Experiment results showed that all the catalysts promoted the carbon conversion in the coal catalytic hydrogasification (CCHG), and the catalytic activity was in the order: 5%Co-1%Ca > 5%Ni-1%Ca > 5%Fe-1%Ca. Compared with the raw coal hydrogasification, the carbon conversion increased from 43.4 wt.% to 91.3 wt.%, and the CH 4 yield increased from 23.7 wt.% to 77.3 wt.% within 30 min after adding the 5%Co-1%Ca catalyst into the coal. Co-Ca and Ni-Ca possessed catalytic effect on both processes of pyrolysis of coal and hydrogasification of coal char in CCHG, by which the graphitization of the coal was suppressed and methane formation rate was significantly accelerated. Fe/Co/Ni-Ca could penetrate into the interior of coal during CCHG, making the catalytic production of CH 4 conduct in the pore structures. The activity difference of the catalysts was owing to the different ability of rupturing the amorphous C−C bonds in coal structure. The incomplete carbon conversion of the 5%Co-1%Ca loaded coal was due to the agglomeration of the catalyst and the blockage of the reactive sites by the sintered catalyst. This work will provide
Development of a methodology to determine the radionuclide inventory of bituminized waste packages; Entwicklung eines Verfahrens zur Bestimmung des Nuklid-Inventars in bituminierten Abfallgebinden
Mesalic, E.; Kortmann, F.; Lierse von Gostomski, C.
For the declaration of the nuclide-inventory of bituminous waste there are currently no standardized sampling-, dissolving- and analysis methods such as for cemented waste, resins and sludge is the case. The aim of this project was to develop a method for the destructive sampling and subsequent radionuclide separation and declaration for the characterization of bituminized waste. The qualitative and quantitative results of non-destructive measurement methods (segmented gamma scanning in combination with digital radiography and gamma transmission computed tomography) are compared with results from destructive analysis. The project involves: - the development of a routine method for sampling bituminized 200-L-waste containers, exemplarily applied to real drums with bituminized waste. - the development of destructive treatment and preparation methods for the obtained bitumen samples with subsequent analysis for: - Alpha emitters, e.g. Pu-, Am- and Cm-isotopes, - Beta/Gamma emitters, e.g. Co-60, Cs-137, - pure Beta emitters, e.g. Sr-90. - Comparison of the results from destructive and non-destructive methods.
Chemical composition of spoil from bituminous coal and anthracite in Spain. Composicion quimica de los esteriles de hulla y antracita de Espana
Gonzalez Canibano, J; Fernandez Valcarce, A
The article describes the chemical composition of spoil from bituminous coal and anthracite in Spain. Chemical composition, mineralogical properties and physical and mechanical characteristics are used to determine the most suitable application for the spoil in order to solve the problem of disposal. 20 refs., 5 figs., 4 tabs.
Petrography and geochemistry of Oligocene bituminous coal from the Jiu Valley, Petrosani basin (southern Carpathian Mountains), Romania
Belkin, Harvey E.; Tewalt, Susan J. [U.S. Geological Survey, 956 National Center, Reston, VA 20192 (United States); Hower, James C. [University of Kentucky Center for Applied Energy Research, 2540 Research Park Drive, Lexington, KY 40511 (United States); Stucker, J.D. [University of Kentucky Center for Applied Energy Research, 2540 Research Park Drive, Lexington, KY 40511 (United States); University of Kentucky Department of Earth and Environmental Sciences, Lexington, KY 40506 (United States); O' Keefe, Jennifer M.K. [Morehead State University, Morehead, KY, 40351 (United States); Tatu, Calin A. [University of Medicine and Pharmacy, Department of Immunology, Clinical Laboratory No. 1, Pta. E. Murgu No. 2, RO-1900 Timisoara (Romania); Buia, Grigore [University of Petrosani, Department of Geology, University St. 20, RO-2675 Petrosani (Romania)
Belt samples of Oligocene (Chattian) bituminous coal from 10 underground mines located in the Jiu Valley, Hunedoara County, Petrosani basin, Romania, have been examined and analyzed for proximate and ultimate analysis, major-, minor- and trace-element chemistry, organic petrography, and vitrinite reflectance. The mineral chemistry and mode of occurrence of trace elements also have been investigated using SEM and electron microprobe techniques. Twenty coal beds occur in the Jiu Valley and most of the samples are from bed no. 3, the most productive bed of the Dilja-Uricani Formation of Oligocene age. The Petrosani basin, oriented SW-NE, is 48-km long, 10-km wide at the eastern part and 2-km wide at the western part. The coal mines are distributed along the center of the valley generally following the Jiu de Vest River. Reflectance measurements indicate that the rank of the coals ranges from high-volatile B to high-volatile A bituminous. Overall, rank decreases from the southwest to the northeast. In bed no. 3, R{sub max} varies from 0.75% in the northeast to 0.93% in the southwest. Although, most Oligocene coals in Romania and adjacent countries are lignite in rank, the Jiu Valley bituminous coals have been affected by regional metamorphism and attending hydrothermal fluids related to the Alpine orogenic event. The coals are all dominated by vitrinite; resinite and funginite are important minor macerals in most of the coals. Pyrite and carbonate generally dominate the mineral assemblages with carbonate more abundant in the northwest. Siderite occurs as nodules and masses within the macerals (generally vitrinite). Dolomite and calcite occur as fracture fillings, plant-cell fillings, and in other authigenic forms. Late-stage fracture fillings are siderite, dolomite, calcite, and ankerite. In one instance, two populations of siderite ({proportional_to} 35 and {proportional_to} 45 wt.% FeO) plus ankerite fill a large fracture. Late-stage pyrite framboid alteration is Ni
Analysis of the use of coal tar as a binder in bituminous mixtures, using Marshall and Ramcodes methodologies
Ochoa-Díaz, R
This paper presents an alternative use of coal tar, a by-product of the steel industry, given the problems of accumulation and negative environmental impact. Therefore, it is necessary to analyze the incorporation of coal tar as a binder in paving mixtures. First, this paper presents the origin, description of the main characteristics, and properties of tar. Then, this paper evaluates the mix of coal tar by means of the RAMCODES and Marshall methodologies to determine its resistance. The results of the tests explain the physical and mechanical properties of the mix. Taking into account the results of both methods, this paper makes a comparison to determine the suitability of the RAMCODES methodology in the mix design. Finally, it analyzes the alternatives to coal tar that can be used as binders in bituminous mixes for pavement and the advantages of their uses under some specific conditions
Effect of oxidation on the chemical nature and distribution of low-temperature pyrolysis products from bituminous coal
Furimsky, E.; MacPhee, J.A.; Vancea, L.; Ciavaglia, L.A.; Nandi, B.N.
Two bituminous coals, a high volatile Eastern Canadian and a medium volatile Western Canadian, were used to investigate the effect of oxidation on yields and chemical composition of gases, liquids and chars produced during coal pyrolysis. Pyrolysis experiments were performed at 500 C using the Fischer assay method. Mild oxidation of coals resulted in a decrease of liquid hydrocarbon yields. Further coal oxidation increased the proportion of aromatic carbon in liquid products as determined by N.M.R. and also increased the content of oxygen in liquid products. The content of oxygen in chars was markedly lower than in corresponding coals. An attempt is made to explain reactions occurring during oxidation and subsequent pyrolysis of coal on the basis of differences in chemical composition of gases, liquids and chars. (19 refs.)
Furimsky, E.; Ciavaglia, L.A.; MacPhee, J.A.; Nandi, B.N.; Vancea, L.
Two bituminous coals, a high volatile Eastern Canadian and a medium volatile Western Canadian, were used to investigate the effect of oxidation on yields and chemical composition of gases, liquids and chars produced during coal pyrolysis. Pyrolysis experiments were performed at 500/sup 0/C using the Fischer assay method. Mild oxidation of coals resulted in a decrease of liquid hydrocarbon yields. Further coal oxidation increased the proportion of aromatic carbon in liquid products as determined by n.m.r., and also increased the content of oxygen in liquid products. The content of oxygen in chars was markedly lower than in corresponding coals. An attempt is made to explain reactions occurring during oxidation and subsequent pyrolysis of coal on the basis of differences in chemical composition of gases, liquids and chars.
Combustion characteristics of Malaysian oil palm biomass, sub-bituminous coal and their respective blends via thermogravimetric analysis (TGA).
Idris, Siti Shawalliah; Rahman, Norazah Abd; Ismail, Khudzir
The combustion characteristics of Malaysia oil palm biomass (palm kernel shell (PKS), palm mesocarp fibre (PMF) and empty fruit bunches (EFB)), sub-bituminous coal (Mukah Balingian) and coal/biomass blends via thermogravimetric analysis (TGA) were investigated. Six weight ratios of coal/biomass blends were prepared and oxidised under dynamic conditions from temperature 25 to 1100°C at four heating rates. The thermogravimetric analysis demonstrated that the EFB and PKS evolved additional peak besides drying, devolatilisation and char oxidation steps during combustion. Ignition and burn out temperatures of blends were improved in comparison to coal. No interactions were observed between the coal and biomass during combustion. The apparent activation energy during this process was evaluated using iso-conversional model free kinetics which resulted in highest activation energy during combustion of PKS followed by PMF, EFB and MB coal. Blending oil palm biomass with coal reduces the apparent activation energy value. Copyright © 2012 Elsevier Ltd. All rights reserved.
Coating materials
Ozeki, Takao; Kimura, Tadashi; Kobayashi, Juichi; Maeda, Yutaka; Nakamoto, Hideo.
A non-solvent type coating material composition having properties as good as thermosetting acrylic or amino alkid resins is provided by employing active energy irradiation, particularly electron beams, using a radically polymerizable low molecular compound (A) (hereafter called an oligomer) containing at least two vinyl radicals in one molecule. This oligomer is produced by reacting an epoxy-containing vinyl monomer with alpha-, beta-ethylene unsaturated carboxylic acids or their anhydrides. The composition (I) contains 10% - 100% of this oligomer. In embodiments, an oligomer having a fiberous trivinyl construction is produced by reacting 180 parts by weight of glycidyl methacrylate ester with 130 parts of itaconic acid in the presence of a polymerization-inhibitor and an addition reaction catalyst at 90 0 C for 6 hours. In practice, the coating material compositions (1), consist of the whole oligomer [I-1]; (2), consist of 10-90% of (A) component and 90%-10% of vinyl monomers containing at least 30% (meth) acrylic monomer [I-2]; (3), 10%-90% of component (A) and 90%-10% of other monomers containing at least two vinyl radicals [I-3]; (4), a mixture of (I-2) and (I-3), [I-4]; and (5), consist of 50% or less unsaturated polyester of 500-5,000 molecular weight range or drying oil, or alkyd resin of 500-5,000 molecular weight range modified by drying oil, [I-5]. As a catalyst a tertiary amino vinyl compound is preferred. Five examples are given. (Iwakiri, K.)
Coatings and Corrosion Laboratory
Federal Laboratory Consortium — Purpose: The mission of the Coatings and Corrosion Laboratory is to develop and analyze the effectiveness of innovative coatings test procedures while evaluating the...
Graphene Coatings
Stoot, Adam Carsten; Camilli, Luca; Bøggild, Peter
Owing to its remarkable electrical and mechanical properties, graphene has been attracting tremendous interest in materials science. In particular, its chemical stability and impermeability make it a promising protective membrane. However, recent investigations reveal that single layer graphene...... cannot be used as a barrier in the long run, due to galvanic corrosion phenomena arising when oxygen or water penetrate through graphene cracks or domain boundaries. Here, we overcome this issue by using a multilayered (ML) graphene coating. Our lab- as well as industrial-scale tests demonstrate that ML...... graphene can effectively protect Ni in harsh environments, even after long term exposure. This is made possible by the presence of a high number of graphene layers, which can efficiently mask the cracks and domain boundaries defects found in individual layers of graphene. Our findings thus show...
A non-solvent type coating material composition is provided which can be hardened by irradiation with active energy, particularly electron beams, using a composition which contains 10%-100% of a radically polymerizable low molecular compound (A), (hereafter called an oligomer), having at least two vinyl radicals in one molecule. These compositions have a high degree of polymerization and characteristics equivalent to thermosetting acrylic or amino alkyd resin. The oligomer (A) is produced by reacting an epoxy-containing vinyl monomer with saturated polycarboxylic acids or anhydrides. In one embodiment, 146 parts by weight of adipic acid and 280 parts of glycidyl methacrylate ester undergo addition reaction in the presence of a polymerization-inhibitor and a catalyst at 90 0 C for 6 hours to produce an oligomer having a fiberous divinyl construction. The coating composition utilizes this oligomer in the forms of (I-1), a whole oligomer; (I-2), 0%-90% of this oligomer and 90%-10% of a vinyl monomer containing at least 30% of (meth) acrylic monomer; (I-3), 10%-90% of such oligomer and 90%-10% of other monomers containing at least two vinyl radicals in one molecule; (I-4), a mixture of (I-2) and (I-3) in proportion of 1/9 to 9/1, and (I-5), above four compositions each containing 50% or less unsaturated polyester or drying oil having 500-5,000 molecules or a drying oil-modified alkyd resin having 500-5,000 molecules. Four examples are given. (Iwakiri, K.)
Bituminous solidification, disposal, transport and burial of spent ion-exchange resins. Part of a coordinated programme on treatment of spent ion exchange resins
Mozes, G.; Kristof, M.
The project dealing with the incorporation of spent ion-exchange resins into bitumen was performed within the Agency coordinated research programme on treatment of spent ion-exchange resins. Physical and chemical properties of commercial ion-exchange resins, bitumens and bituminized resins were studied. It was shown that bitumen with low oil content and with a softening point of 60-70 deg. C are applicable for the incorporation of resins. The final waste form is allowed to contain maximum 50% resin. The comprehensive study of the biological resistance of B-30 bitumen was performed. That showed that any bacteriological attack can be regarded as generally insignificant. A continuously operating technology was realized on a semi-plant scale. The best operating conditions of this technology were determined. On the basis of the experience gained from the experiments a design of the bituminization plant of 50m 3 dry resin/year treatment capacity was proposed
Advances in Interlaboratory Testing and Evaluation of Bituminous Materials State-of-the-Art Report of the RILEM Technical Committee 206-ATB
Bahia, Hussain; Canestrari, Francesco; Roche, Chantal; Benedetto, Hervé; Piber, Herald; Sybilski, Dariusz
This STAR on asphalt materials presents the achievements of RILEM TC 206 ATB, acquired over many years of interlaboratory tests and international knowledge exchange. It covers experimental aspects of bituminous binder fatigue testing; the background on compaction methods and imaging techniques for characterizing asphalt mixtures including validation of a new imaging software; it focuses on experimental questions and analysis tools regarding mechanical wheel tracking tests, comparing results from different labs and using finite element techniques. Furthermore, long-term rutting prediction and evaluation for an Austrian road are discussed, followed by an extensive analysis and test program on interlayer bond testing of three different test sections which were specifically constructed for this purpose. Finally, the key issue of manufacturing reclaimed hot mix asphalt in the laboratory is studied and recommendations for laboratory ageing of bituminous mixtures are given.
Co-combustion characteristics and blending optimization of tobacco stem and high-sulfur bituminous coal based on thermogravimetric and mass spectrometry analyses.
Zhang, Kaihua; Zhang, Kai; Cao, Yan; Pan, Wei-ping
Despite much research on co-combustion of tobacco stem and high-sulfur coal, their blending optimization has not been effectively found. This study investigated the combustion profiles of tobacco stem, high-sulfur bituminous coal and their blends by thermogravimetric analysis. Ignition and burnout performances, heat release performances, and gaseous pollutant emissions were also studied by thermogravimetric and mass spectrometry analyses. The results indicated that combustion of tobacco stem was more complicated than that of high-sulfur bituminous coal, mainly shown as fixed carbon in it was divided into two portions with one early burning and the other delay burning. Ignition and burnout performances, heat release performances, and gaseous pollutant emissions of the blends present variable trends with the increase of tobacco stem content. Taking into account the above three factors, a blending ratio of 0–20% tobacco stem content is conservatively proposed as optimum amount for blending. Copyright © 2012 Elsevier Ltd. All rights reserved.
Electrocurtain coating process for coating solar mirrors
Kabagambe, Benjamin; Boyd, Donald W.; Buchanan, Michael J.; Kelly, Patrick; Kutilek, Luke A.; McCamy, James W.; McPheron, Douglas A.; Orosz, Gary R.; Limbacher, Raymond D.
An electrically conductive protective coating or film is provided over the surface of a reflective coating of a solar mirror by flowing or directing a cation containing liquid and an anion containing liquid onto the conductive surface. The cation and the anion containing liquids are spaced from, and preferably out of contact with one another on the surface of the reflective coating as an electric current is moved through the anion containing liquid, the conductive surface between the liquids and the cation containing liquid to coat the conductive surface with the electrically conductive coating.
Effect of transesterification degree and post-treatment on the in-service performance of NCO-functionalized vegetable oil bituminous products
Cuadri Vega, Antonio Abad; García Morales, Moisés; Navarro Domínguez, Francisco Javier; Partal López, Pedro
The bitumen modification through polyurethane prepolymers presents significant benefits for the manufacture of bituminous products for the paving industry. In this sense, this work explores the use, as bitumen modifier, of a novel reactive prepolymer synthesized by reaction of 4,4´,diphenylmethane diisocyanate (MDI) and a vegetable oil-based polyol, castor oil (CO), previously transesterified with pentaerythritol. On the one hand, thermal analysis on transesterified CO revealed a highly stabl...
Low Temperature Powder Coating
of volatile organic compounds (VOCs) and hazardous air pollutants (HAPs) • Legacy primers contain hexavalent chrome • Conventional powder coatings...coatings both in laboratory and field service evaluations • LTCPC allows environmental cost reductions through VOC/HAP elimination and hexavalent ... chrome reduction. • The LTCPC process greatly shortens the coating operation (LTCPC cures much more rapidly then conventional wet coatings) resulting in
Evaluation of bituminous sub-ballast manufactured at low temperatures as an alternative for the construction of more sustainable railway structures
L. Pirozzolo
Full Text Available Hot bituminous mixtures are becoming widely used in modern railway tracks in the sub-ballast layer. The reason is that these materials allow for both an increase in bearing capacity and greater protection of the substructure respect the traditional granular sub-ballast. Despite these advantages, the fact that these materials are manufactured at a temperature of 160°C means that their application can lead to an important increase in construction costs, pollution and energy consumption. This paper aims to study the possibility of using WMA manufactured at lower temperatures, as bituminous sub-ballast, in order to save energy and reduce emissions throughout the production process, as well as diminish the global costs of this layer. To this end, this study focuses on a comparison of the mechanical behaviour of warm and hot bituminous mixtures as sub-ballast under various loading conditions. The results indicate that WMA offers mechanical behaviour that is comparable to conventional HMA.
Analysis of development achievement of overseas resources and study of plans of system improvement (bituminous coal, general mineral resources)
Hwang, J N [Korea Energy Economics Institute, Euiwang (Korea, Republic of)
Development policy of overseas resources of Korea should be carried out as a part of long-term resources security policy that can prepare for the stable supply and demand of needed resources under the proper economic size and industrial structure. This study tried to search for the ways to promote overseas development of bituminous coal and, general mineral resources, and support them more effectively per field. For this, development achievements so far, domestic and foreign pending issues, and operation status of the support system are studied, analyzed, and the improvement plans are drafted per field. Financial support for overseas resources development should be more expanded than the present in the future. For this, the current collateral system centered on real right should be improved and financial support centered on the credit of enterprise should be reinforced. Besides, in the related tax support system, related tax laws and systems should be improved in order to alleviate the tax burden of business operators so that they can carry out the overseas resources development business with more advantageous conditions through the additive introduction of current deduction system of indirect payment tax. Since payback period of overseas resources development business tends to become long-term, it should be continuously carried out based on future-oriented development investment plan and will of more than twenty (20) years rather than on temporary development support plan based on short-term market trend. 25 refs., 73 tabs.
Sphagnum mosses from 21 ombrotrophic bogs in the athabasca bituminous sands region show no significant atmospheric contamination of "heavy metals".
Shotyk, William; Belland, Rene; Duke, John; Kempter, Heike; Krachler, Michael; Noernberg, Tommy; Pelletier, Rick; Vile, Melanie A; Wieder, Kelman; Zaccone, Claudio; Zhang, Shuangquan
Sphagnum moss was collected from 21 ombrotrophic (rain-fed) peat bogs surrounding open pit mines and upgrading facilities of Athabasca bituminous sands in Alberta (AB). In comparison to contemporary Sphagnum moss from four bogs in rural locations of southern Germany (DE), the AB mosses yielded lower concentrations of Ag, Cd, Ni, Pb, Sb, and Tl, similar concentrations of Mo, but greater concentrations of Ba, Th, and V. Except for V, in comparison to the "cleanest", ancient peat samples ever tested from the northern hemisphere (ca. 6000-9000 years old), the concentrations of each of these metals in the AB mosses are within a factor of 3 of "natural, background" values. The concentrations of "heavy metals" in the mosses, however, are proportional to the concentration of Th (a conservative, lithophile element) and, therefore, contributed to the plants primarily in the form of mineral dust particles. Vanadium, the single most abundant trace metal in bitumen, is the only anomaly: in the AB mosses, V exceeds that of ancient peat by a factor of 6; it is therefore enriched in the mosses, relative to Th, by a factor of 2. In comparison to the surface layer of peat cores collected in recent years from across Canada, from British Columbia to New Brunswick, the Pb concentrations in the mosses from AB are far lower.
Thermogravimetric analysis of the behavior of sub-bituminous coal and cellulosic ethanol residue during co-combustion.
Buratti, C; Barbanera, M; Bartocci, P; Fantozzi, F
The influence of the addition of cellulosic ethanol residue (CER) on the combustion of Indonesian sub-bituminous coal was analyzed by non isothermal thermo-gravimetric analysis (TGA). The effect of blends ratio (5%, 10%, 15% and 20%), interaction mechanism, and heating rate (5°C/min, 10°C/min, 15°C/min, 20°C/min) on the combustion process was studied. The results show that the increase of the blending ratio allows to achieve the increase of the combustibility index from 7.49E-08 to 5.26E-07 at the blending ratio of 20%. Two types of non-isothermal kinetic analysis methods (Ozawa-Flynn-Wall and Vyazovkin) were also applied. Results indicate that the activation energy of the blends decreases with increasing the conversion rate. In particular, the blending ratio of 20% confirms to have the better combustion performance, with the average value of the activation energy equal to 41.10 kJ/mol obtained by Ozawa-Flynn-Wall model and 31.17 kJ/mol obtained by Vyazovkin model. Copyright © 2015 Elsevier Ltd. All rights reserved.
Flow coating apparatus and method of coating
Hanumanthu, Ramasubrahmaniam; Neyman, Patrick; MacDonald, Niles; Brophy, Brenor; Kopczynski, Kevin; Nair, Wood
Disclosed is a flow coating apparatus, comprising a slot that can dispense a coating material in an approximately uniform manner along a distribution blade that increases uniformity by means of surface tension and transfers the uniform flow of coating material onto an inclined substrate such as for example glass, solar panels, windows or part of an electronic display. Also disclosed is a method of flow coating a substrate using the apparatus such that the substrate is positioned correctly relative to the distribution blade, a pre-wetting step is completed where both the blade and substrate are completed wetted with a pre-wet solution prior to dispensing of the coating material onto the distribution blade from the slot and hence onto the substrate. Thereafter the substrate is removed from the distribution blade and allowed to dry, thereby forming a coating.
Use of a thin-film evaporator for bitumen coating of radioactive concentrates
Lefillatre, G.; Rodier, J.; Hullo, R.; Cudel, Y.; Rodi, L.
Following the development in the laboratory of a process for coating evaporation concentrates with bitumen, a technological study of this coating process has been undertaken. The report describes a pilot installation for the bitumen coating of concentrates, which uses a thin-film evaporator LUWA L 150. The first, inactive series of tests was designed to determine the maximum and optimum capacities of the evaporator by varying the amounts of bitumen and of concentrate, the rotor speed and the thermo-fluid temperature. Two rotors were tested, one of conventional type, the other a model especially designed for high viscosity products. The maximum capacity of evaporation of the apparatus is 72 kg/hr for a heating temperature of 221 deg. C. During normal operation, the evaporator can produce 50 kg/hr of coated product containing 55 to 60 per cent of bitumen (Mexphalte 40/50), the water content of the product remaining under 0.5 per cent. A second series of tests will shortly be carried out on this pilot installation using, in particular, bituminous emulsions containing mainly Mexphalte 40/50 and 80/100. (authors) [fr
European coatings conference - Marine coatings. Proceedings
This volume contains 13 lectures (manuscripts or powerpoint foils) with the following topics: 1. Impact of containerization on polyurethane and polyurea in marine and protective coatings (Malte Homann); 2. The application of combinatorial/high-throughput methods to the development of marine coatings (Bret Chisholm); 3. Progress and perspectives in the AMBIO (advanced nanostructured surfaces for the control of biofouling) Project (James Callow); 4. Release behaviour due to shear and pull-off of silicone coatings with a thickness gradient (James G. Kohl); 5. New liquid rheology additives for high build marine coatings (Andreas Freytag); 6. Effective corrosion protection with polyaniline, polpyrrole and polythiophene as anticorrosice additives for marine paints (Carlos Aleman); 7. Potential applications of sol gel technology for marine applications (Robert Akid); 8: Performance of biocide-free Antifouling Coatings for leisure boats (Bernd Daehne); 9. Novel biocidefree nanostructured antifouling coatings - can nano do the job? (Corne Rentrop); 10. One component high solids, VOC compliant high durability finish technology (Adrian Andrews); 11. High solid coatings - the hybrid solution (Luca Prezzi); 12. Unique organofunctional silicone resins for environmentally friendly high-performance coatings (Dieter Heldmann); 13. Silicone-alkyd paints for marine applications: from battleship-grey to green (Thomas Easton).
PIT Coating Requirements Analysis
MINTEER, D.J.
This study identifies the applicable requirements for procurement and installation of a coating intended for tank farm valve and pump pit interior surfaces. These requirements are intended to be incorporated into project specification documents and design media. This study also evaluates previously recommended coatings and identifies requirement-compliant coating products
This study identifies the applicable requirements for procurement and installation of a coating intended for tank farm valve and pump pit interior surfaces. These requirements are intended to be incorporated into project specification documents and design media. This study also evaluates previously recommended coatings and identifies requirement-compliant coating products.
Coatings for laser fusion
Lowdermilk, W.H.
Optical coatings are used in lasers systems for fusion research to control beam propagation and reduce surface reflection losses. The performance of coatings is important in the design, reliability, energy output, and cost of the laser systems. Significant developments in coating technology are required for future lasers for fusion research and eventual power reactors
Fuel particle coating data
Hollabaugh, C.M.; Wagner, P.; Wahman, L.A.; White, R.W.
Development of coating on nuclear fuel particles for the High-Temperature Fuels Technology program at the Los Alamos Scientific Laboratory included process studies for low-density porous and high-density isotropic carbon coats, and for ZrC and ''alloy'' C/ZrC coats. This report documents the data generated by these studies
Effect of asphaltene and resin oils on the viscosity of bituminous petroleum materials to be used as asphalt primers
Bencomo, M. R.
Full Text Available The bituminous crude from the Machete, Venezuela, area, which has such a fluid consistency that it falls outside the normal scope of the A5TM D-5 (1 penetration test exceeding the 3D-mm ceiling specified in that standard and can be used as an asphalt primer: Like other asphalt products, these materials are -chemically speaking- a mix of numerous naphthenic, paraffinic and aromatic hydrocarbons and heterocyclic compounds containing sulphur, nitrogen, oxygen and so on. They have a dense and a malthene oil phase which, along with the natural hydrocarbons additives used in these products acts as a volatile fluidizer. The former is described as a mix of asphaltenes: complex high molecular weight substances that are insoluble in paraffinic hydrocarbons and soluble in aromatic compounds such as benzene. The malthene oil phase, in turn, consists in a mix of resins and hydrocarbons and together the two constitute a colloidal system. The experiments discussed in the present paper were conducted to determine the effect of the proportion of asphaltenes and resin oils on the viscosity of such bituminous crude emulsions/ with a view to their use as primers. These experiments were run in a Parr batch reactor in a nitrogen atmosphere using n-heptane as a solvent. The resins were separated after the asphaltenes precipitated from the samples and subsequently from the malthene fraction obtained. The results showed that the asphaltenes account for the structural characteristics and consistency of the medium and the resin oils for its cohesive properties/,the malthene oils act as solvents.Los crudos extrapesados procedentes del área Machete (Venezuela son materiales de consistencia blanda o fluida, por lo que se salen del campo en el que normalmente se aplica el ensayo de penetración a productos asfálticos según el método ASTM D-5 (1, cuyo límite máximo es 30 mm, y pueden ser utilizados como pinturas asfálticas de imprimación. Al igual que otros productos
Effect of heat reflux extraction on the structure and composition of a high-volatile bituminous coal
Tian, Bin; Qiao, Ying-yun; Tian, Yuan-yu; Xie, Ke-chang; Li, Da-wei
Highlights: • A novel HRE process with CYC is proposed to dissolve coal. • Most of the aliphatic compounds in coal are extracted during HRE process. • The carbon crystallite structure of coal changes after HRE process with CYC. • The thermal degradation behavior of ER is significantly different from that of the SFHB. - Abstract: Heat reflux extraction (HRE) process with cyclohexanone (CYC) in a high-performance mass transfer extractor was applied to dissolve Shenmu-Fugu high-volatile bituminous (SFHB) coal for the first time to afford extract (E) and extract residue (ER) from the extraction. SFHB, E, and ER were characterized by elemental analysis, solid-state "1"3C NMR spectrometry, FTIR spectrometry, XRD, SEM, and TG-FTIR to elucidate the effect of HRE on the evolution of functional groups and macromolecular structure of coal during extraction. The soluble portion in SFHB was 24.37% in the course of HRE with CYC. The aromaticity of SFHB derived from both curve-fitting of "1"3C NMR and FTIR spectra was obviously increased after extraction suggesting that most of the aliphatic fractions were extracted during HRE process. It was clarified that the substituted degree of aromatic ring in SFHB became low but the substituents on aromatics were larger after extraction. Due to irreversibly swelling crystal structure of SFHB, its interlayer spacing became larger and the stacking height of crystallite decreased after extraction. Moreover, significant amounts of volatile matters were extracted, which caused relatively lower mass loss rate and contents of gaseous products (CO_2, aliphatic moieties, CH_4, and CO) of ER than SFHB during main pyrolysis stage.
Dependence of carbon dioxide sorption on the petrographic composition of bituminous coals from the Czech part of the Upper Silesian Basin, Czech Republic
Zuzana Weishauptova; Ivana Sykorova [Academy of Sciences of the Czech Republic, Prague (Czech Republic). Institute of Rock Structure and Mechanics
The effect of the rank and of the maceral composition of bituminous coal on carbon dioxide sorption capacity was studied on the basis of samples from two coal mines (Darkov, CSM) from the Czech part of the Upper Silesian Basin. The samples from the two mines cover a small but very significant section of coalification within the transition zone between high-volatile bituminous A coal and medium-volatile bituminous coal, where porosity and sorption properties pass through their minima. The coal porous system was characterized by the micropore volume evaluated using the sorption isotherm of carbon dioxide and the volumes of meso-, macro- and coarse pores were determined by high-pressure mercury porosimetry. The micropore fraction in the coal porous system ranged between 53% and 75%. It was particularly high in coals with high vitrinite content, namely collotelinite, and also in coals with high inertinite content. The carbon dioxide sorption capacity was determined from the carbon dioxide sorption isotherms measured using a gravimetric sorption analyzer at 298 K until a relative pressure of 0.015 p/p{sub s}, and was interpreted by characteristic parameters of the Dubinin and Langmuir equations. It was found that the adsorbed amount of CO{sub 2} in the CSM coal increases with the content of vitrinite and collotelinite, whereas no increase or only a slight increase was observed for the Darkov coal. The tendency of adsorption capacity to depend on maceral composition, and also to some extent on coalification, observed for the CSM coal, may be related to higher microporosity due to the coalification process or oxidative processes leading to the formation of pseudovitrinite. 42 refs., 8 figs., 4 tabs.
Nuclear magnetic resonance studies of ancient buried wood-II. Observations on the origin of coal from lignite to bituminous coal
Hatcher, P.G.; Breger, I.A.; Szeverenyi, N.; Maciel, G.E.
Coalified logs ranging in age from Late Pennsylvania to Miocene and in rank from lignite B to bituminous coal were analyzed by 13C nuclear magnetic resonance (NMR) utilizing the cross-polarization, magic-angle spinning technique, as well as by infrared spectroscopy. The results of this study indicate that at least three major stages of coalification can be observed as wood gradually undergoes transformation to bituminous coal. The first stage involves hydrolysis and loss of cellulose from wood with retention and differential concentration of the resistant lignin. The second stage involves conversion of the lignin residues directly to coalified wood of lignitic rank, during which the oxygen content of intermediate diagenetic products remains constant as the hydrogen content and the carbon content increases. These changes are thought to involve loss of methoxyl groups, water, and C3 side chains from the lignin. In the third major stage of coalification, the coalified wood increases in rank to subbituminous and bituminous coal; during this stage the oxygen content decreases, hydrogen remains constant, and the carbon content increases. These changes are thought to result from loss of soluble humic acids that are rich in oxygen and that are mobilized during compaction and dewatering. Relatively resistant resinous substances are differentially concentrated in the coal during this stage. The hypothesis that humic acids are formed as mobile by-products of the coalification of lignin and function only as vehicles for removal of oxygen represents a dramatic departure from commonly accepted views that they are relatively low-molecular-weight intermediates formed during the degradation of lignin that then condense to form high-molecular-weight coal structures. ?? 1982.
ATHENA optimized coating design
Ferreira, Desiree Della Monica; Christensen, Finn Erland; Jakobsen, Anders Clemen
The optimization of coating design for the ATHENA mission si described and the possibility of increasing the telescope effective area in the range between 0.1 and 10 keV is investigated. An independent computation of the on-axis effective area based on the mirror design of ATHENA is performed...... in order to review the current coating baseline. The performance of several material combinations, considering a simple bi-layer, simple multilayer and linear graded multilayer coatings are tested and simulation of the mirror performance considering both the optimized coating design and the coating...
Metallic coating of microspheres
Meyer, S.F.
Extremely smooth, uniform metal coatings of micrometer thicknesses on microscopic glass spheres (microspheres) are often needed as targets for inertial confinement fusion (ICF) experiments. The first part of this paper reviews those methods used successfully to provide metal coated microspheres for ICF targets, including magnetron sputtering, electro- and electroless plating, and chemical vapor pyrolysis. The second part of this paper discusses some of the critical aspects of magnetron sputter coating of microspheres, including substrate requirements, the sticking of microspheres during coating (preventing a uniform coating), and the difficulties in growing the desired dense, smooth, uniform microstructure on continuously moving spherical substrates
Antibacterial polymer coatings.
Wilson, Mollye C.; Allen, Ashley N.; Barnhart, Meghan; Tucker, Mark David; Hibbs, Michael R.
A series of poly(sulfone)s with quaternary ammonium groups and another series with aldehyde groups are synthesized and tested for biocidal activity against vegetative bacteria and spores, respectively. The polymers are sprayed onto substrates as coatings which are then exposed to aqueous suspensions of organisms. The coatings are inherently biocidal and do not release any agents into the environment. The coatings adhere well to both glass and CARC-coated coupons and they exhibit significant biotoxicity. The most effective quaternary ammonium polymers kills 99.9% of both gram negative and gram positive bacteria and the best aldehyde coating kills 81% of the spores on its surface.
Determination of bitumen and rubber content in bituminous mixes containing crumb tyre rubber; Determinacion del contenido de betum y de caucho en las mezclas bituminosas que incorporan plvo de caucho procedente de neumaticos fuera de uso
Rubio Guzamn, B.; Jimenez Saez, R.
In recent years the use of crumb rubber from scrap tyres as a component of hot bituminous mixes for road construction, has been officially promoted by the Public Administration in Spain, by issuing several publications of both informative and normative nature, aimed to spread knowledge and experiences on the subject and also to specify the requirement and regulate the working applications for this material. However, it also seems necessary to develop new test methods which, allows control of the rubber content in crumb rubber-added mixes, regardless of the process (wet or dry) followed for the mix production. This article describes a procedure reliable enough to determine both the soluble bituminous binder and the rubber contents in bituminous mixes based on two combined, previously standardized test methods: binder extraction with solvent and ignition. (Author) 7 refs.
Coated Aerogel Beads
Littman, Howard (Inventor); Plawsky, Joel L. (Inventor); Paccione, John D. (Inventor)
Methods and apparatus for coating particulate material are provided. The apparatus includes a vessel having a top and a bottom, a vertically extending conduit having an inlet in the vessel and an outlet outside of the vessel, a first fluid inlet in the bottom of the vessel for introducing a transfer fluid, a second fluid inlet in the bottom of the vessel for introducing a coating fluid, and a fluid outlet from the vessel. The method includes steps of agitating a material, contacting the material with a coating material, and drying the coating material to produce a coated material. The invention may be adapted to coat aerogel beads, among other materials. A coated aerogel bead and an aerogel-based insulation material are also disclosed.
Anticorrosive coatings: a review
Sørensen, Per Aggerholm; Kiil, Søren; Dam-Johansen, Kim
of volatile organic compounds (VOCs) have caused significant changes in the anticorrosive coating industry. The requirement for new VOC-compliant coating technologies means that coating manufacturers can no longer rely on the extensive track record of their time-served products to convince consumers...... of their suitability for use. An important aspect in the development of new VOC-compliant, high-performance anticorrosive coating systems is a thorough knowledge of the components in anticorrosive coatings, their interactions, their advantages and limitations, as well as a detailed knowledge on the failure modes......, and inhibitive coatings are outlined. In the past decades, several alternatives to organic solvent-borne coatings have reached the commercial market. This review also presents some of these technologies and discusses some of their advantages and limitations. Finally, some of the mechanisms leading to degradation...
Pixelated coatings and advanced IR coatings
Pradal, Fabien; Portier, Benjamin; Oussalah, Meihdi; Leplan, Hervé
Reosc developed pixelated infrared coatings on detector. Reosc manufactured thick pixelated multilayer stacks on IR-focal plane arrays for bi-spectral imaging systems, demonstrating high filter performance, low crosstalk, and no deterioration of the device sensitivities. More recently, a 5-pixel filter matrix was designed and fabricated. Recent developments in pixelated coatings, shows that high performance infrared filters can be coated directly on detector for multispectral imaging. Next generation space instrument can benefit from this technology to reduce their weight and consumptions.
Combustion chemical vapor desposited coatings for thermal barrier coating systems
Hampikian, J.M.; Carter, W.B. [Georgia Institute of Technology, Atlanta, GA (United States)
The new deposition process, combustion chemical vapor deposition, shows a great deal of promise in the area of thermal barrier coating systems. This technique produces dense, adherent coatings, and does not require a reaction chamber. Coatings can therefore be applied in the open atmosphere. The process is potentially suitable for producing high quality CVD coatings for use as interlayers between the bond coat and thermal barrier coating, and/or as overlayers, on top of thermal barrier coatings.
Preliminary coating design and coating developments for ATHENA
Jakobsen, Anders Clemen; Ferreira, Desiree Della Monica; Christensen, Finn Erland
We present initial novel coating design for ATHENA. We make use of both simple bilayer coatings of Ir and B4C and more complex constant period multilayer coatings to enhance the effective area and cover the energy range from 0.1 to 10 keV. We also present the coating technology used...... for these designs and present test results from coatings....
An evidence for the strong association of N-methyl-2-pyrrolidinone with some organic species in three Chinese bituminous coals
Liu, C.M.; Zong, Z.M.; Jia, J.X.; Liu, G.F.; Wei, X.Y. [China University of Mining and Technology, Xuzhou (China). School for Chemical Engineering
Three Chinese bituminous coals collected from Shenfu, Heidaigou and Feicheng coal fields were respectively extracted with carbon-disulfide/N-methyl-2-pyrrolidinone (CS{sub 2}/NMP) mixed solvent (volume ratio 1:1) at room temperature followed by distillation of CS{sub 2} under ambient pressure and subsequent removal of most of NMP by distillation at 110{sup o}C under reduced pressure to afford mixed solvent-extractable fractions (MSEFs) with small amount of NMP. Acetone-extractable fraction 1 (AEF1) was obtained by extracting each MSEF under ultrasonic irradiation at room temperature and subsequently using a Soxhlet extractor. Direct extraction of each bituminous coal affords acetone-soluble fraction 2 (AEF2). GC/MS analysis shows that mlz of base or secondary peak in mass spectra of a series of components from each AEF1 is 98, whereas such components were not detected in AEF2. Since m/z of base peak in mass spectrum of NMP itself is 99, the base or secondary peak at m/z 98 should result from loss of a-H from NMP, i.e., NMP is strongly associated with some organic species (OSs) and thereby the components detected with base or secodary peak at m/z 98 in their mass spectra should be associated NMP-OS.
Plasma sprayed thermoregulating coatings
Kudinov, V.V.; Puzanov, A.A.; Zambrzhitskij, A.P.; Soboleva, V.V.
Shown is the possibility of plasma spraying application for thermoregulating coating formation. Given are test results of service properties of BeO, Al 2 O 2 plasma coatings on the substrates of the MA2-1 magnesium alloy. Described is a device for studying durability of coating optical parameters under ultraviolet irradiation in deep vacuum. Dynamics of absorption coefficient, growth caused by an increase in absorption centers amount under such irradiation is investigated
Zinc phosphate conversion coatings
Sugama, Toshifumi
Zinc phosphate conversion coatings for producing metals which exhibit enhanced corrosion prevention characteristics are prepared by the addition of a transition-metal-compound promoter comprising a manganese, iron, cobalt, nickel, or copper compound and an electrolyte such as polyacrylic acid, polymethacrylic acid, polyitaconic acid and poly-L-glutamic acid to a phosphating solution. These coatings are further improved by the incorporation of Fe ions. Thermal treatment of zinc phosphate coatings to generate .alpha.-phase anhydrous zinc phosphate improves the corrosion prevention qualities of the resulting coated metal.
Silica coatings on clarithromycin.
Bele, Marjan; Dmitrasinovic, Dorde; Planinsek, Odon; Salobir, Mateja; Srcic, Stane; Gaberscek, Miran; Jamnik, Janko
Pre-crystallized clarithromycin (6-O-methylerythromycin A) particles were coated with silica from the tetraethyl orthosilicate (TEOS)-ethanol-aqueous ammonia system. The coatings had a typical thickness of 100-150 nm and presented about 15 wt.% of the silica-drug composite material. The properties of the coatings depended on reactant concentration, temperature and mixing rate and, in particular, on the presence of a cationic surfactant (cetylpyridinium chloride). In the presence of cetylpyridinium chloride the silica coatings slightly decreased the rate of pure clarithromycin dissolution.
Superhydrophobic silica coating by dip coating method
Mahadik, Satish A.; Parale, Vinayak; Vhatkara, Rajiv S.; Mahadik, Dinesh B.; Kavale, Mahendra S.; Wagh, Pratap B.; Gupta, Satish; Gurav, Jyoti
Herein, we report a simple and low cost method for the fabrication of superhydrophobic coating surface on quartz substrates via sol-gel dip coating method at room temperature. Desired surface chemistry and texture growth for superhydrophobicity developed under double step sol–gel process at room temperature. The resultant superhydrophobic surfaces were characterized by Field-emission scanning electron microscopy (FE-SEM), Atomic force microscopy (AFM), water contact angle (WCA) measurement, differential thermal gravimetric analysis-differential thermal analysis (TGA-DTA) calorimetry and optical spectrometer. Coating shows the ultra high water contact angle about 168 ± 2° and water sliding angle 3 ± 1° and superoleophilic with petroleum oils. This approach allows a simple strategy for the fabrication process of superhydrophilic–superhydrophobic on same surfaces with high thermal stability of superhydrophobicity up to 560 °C. Thus, durability, special wettability and thermal stability of superhydrophobicity expand their application fields.
Retorting of bituminous sands
Chaney, P E; Ince, R W; Mason, C M
This method of recovering oil from mined tar sands involves forming compacted tar sands pieces by special conditioning treatment that provides low internal permeability. The compacted pieces are then retorted in fixed bed form. The conditioning treatment can involve rolling of preformed pellets, compaction in a mold or pressure extrusion. Substantial collapsing of the bed during retorting is avoided. (9 claims) (Abstract only - original article not available from T.U.)
Distillation of bituminous shale
Seguin, M
The retort with its accessories constitutes a distillation apparatus for shale composed of a cylindrical, vertical, fixed, tubular, and of ring form metal retort. Also it is comprised of a special hearth of large dimensions in the form of a circular pocket receiving from the retort as heating agent the distilled shale and emitting by radiation the heat that makes the distillation apparatus for the shale act.
Coated electroactive materials
Amine, Khalil; Abouimrane, Ali
A process includes suspending an electroactive material in a solvent, suspending or dissolving a carbon precursor in the solvent; and depositing the carbon precursor on the electroactive material to form a carbon-coated electroactive material. Compositions include a graphene-coated electroactive material prepared from a solution phase mixture or suspension of an electroactive material and graphene, graphene oxide, or a mixture thereof.
Rock-hard coatings
Muller, M.
Aircraft jet engines have to be able to withstand infernal conditions. Extreme heat and bitter cold tax coatings to the limit. Materials expert Dr Ir. Wim Sloof fits atoms together to develop rock-hard coatings. The latest invention in this field is known as ceramic matrix composites. Sloof has signed an agreement with a number of parties to investigate this material further.
Metallurgical coating system
Daniels, L.C.; Whittaker, G.S.
The present invention relates to a novel metallurgical coating system which provides corrosion resistance and non-stick properties to metallic components which are subjected to unusually severe operating conditions. The coating system comprises a first layer comprising tantalum which is deposited upon a substrate and a second layer comprising molybdenum disilicide which is deposited upon the first layer
Aircraft jet engines have to be able to withstand infernal conditions. Extreme heat and bitter cold tax coatings to the limit. Materials expert Dr Ir. Wim Sloof fits atoms together to develop rock-hard coatings. The latest invention in this field is known as ceramic matrix composites. Sloof has
Unobtrusive graphene coatings
Mugele, Friedrich Gunther
The contact angle of water drops on substrates for which the wettability is dominated by van der Waals forces remains unchanged when the substrates are coated with a monolayer of graphene. Such 'wetting transparency' could lead to superior conducting and hydrophobic graphene-coated surfaces with
Coating thickness measurement
The standard specifies measurements of the coating thickness, which make use of beta backscattering and/or x-ray fluorescence. For commonly used combinations of coating material and base material the appropriate measuring ranges and radionuclides to be used are given for continuous as well as for discontinuous measurements
Duplex aluminized coatings
Gedwill, M. A.; Grisaffe, S. J. (Inventor)
The surface of a metallic base system is initially coated with a metallic alloy layer that is ductile and oxidation resistant. An aluminide coating is then applied to the metallic alloy layer. The chemistry of the metallic alloy layer is such that the oxidation resistance of the subsequently aluminized outermost layer is not seriously degraded.
Coated ceramic breeder materials
Tam, Shiu-Wing; Johnson, Carl E.
A breeder material for use in a breeder blanket of a nuclear reactor is disclosed. The breeder material comprises a core material of lithium containing ceramic particles which has been coated with a neutron multiplier such as Be or BeO, which coating has a higher thermal conductivity than the core material.
Radiation curable coating compositions
Jenkinson, R.D.; Carder, C.H.
The present invention provides a low-toxicity diluent component for radiation curable coating compositions that contain an acrylyl or methacryly oligomer or resin component such as an acrylyl urethane oligomer. The low-toxicity diluent component of this invention is chosen from the group consisting of tetraethlorthosilicate and tetraethoxyethylorthosilicate. When the diluent component is used as described, benefits in addition to viscosity reduction, may be realized. Application characteristics of the uncured coatings composition, such as flowability, leveling, and smoothness are notably improved. Upon curing by exposure to actinic radiation, the coating composition forms a solid, non-tacky surface free of pits, fissures or other irregularities. While there is no readily apparent reactive mechanism by which the orthosilicate becomes chemically bonded to the cured coating, the presence of silicon in the cured coating has been confirmed by scanning electron microscopy. 12 drawing
Charged-particle coating
Johnson, W.L.; Crane, J.K.; Hendricks, C.D.
Advanced target designs require thicker (approx. 300 μm) coatings and better surface finishes that can be produced with current coating techniques. An advanced coating technique is proposed to provide maximum control of the coating flux and optimum manipulation of the shell during processing. In this scheme a small beam of ions or particles of known incident energy are collided with a levitated spherical mandrel. Precise control of the incident energy and angle of the deposition flux optimizes the control of the coating morphology while controlled rotation and noncontact support of the shell minimizes the possibility of particulate or damage generated defects. Almost infinite variability of the incident energy and material in this process provides increased flexibility of the target designs which can be physically realized
Coating thickness measuring device
Joffe, B.B.; Sawyer, B.E.; Spongr, J.J.
A device especially adapted for measuring the thickness of coatings on small, complexly-shaped parts, such as, for example, electronic connectors, electronic contacts, or the like. The device includes a source of beta radiation and a radiation detector whereby backscatter of the radiation from the coated part can be detected and the thickness of the coating ascertained. The radiation source and detector are positioned in overlying relationship to the coated part and a microscope is provided to accurately position the device with respect to the part. Means are provided to control the rate of descent of the radiation source and radiation detector from its suspended position to its operating position and the resulting impact it makes with the coated part to thereby promote uniformity of readings from operator to operator, and also to avoid excessive impact with the part, thereby improving accuracy of measurement and eliminating damage to the parts
Efecto de la tenacidad del asfalto en la resistencia a fatiga de las mezclas asfálticas Asphalt toughness effect on bituminous mixture fatigue behavior
Alfredo H Noguera
Full Text Available Uno de los parámetros más importantes para definir el comportamiento de la mezcla en servicio es la tenacidad que el asfalto proporciona al aglomerar los agregados, es decir, la energía que se disipa al fracturar la mezcla, entre mayor sea dicha energía mejor será su calidad. Y por lo tanto, deberá existir una relación si dicha cantidad de energía se disipa en un ciclo de carga (tracción o con muchos ciclos durante el tiempo (fatiga. El objetivo de éste trabajo es establecer una relación entre la tenacidad que ofrecen distintos asfaltos y el comportamiento a fatiga de sus correspondientes mezclas asfálticas, para lo cual, se ha obtenido la tenacidad mediante un ensayo de tracción directa y se ha comparado con los valores de las leyes de fatiga y energía disipada obtenidas del ensayo de flexo-tracción dinámica.One of the most important parameters to define bituminous mixture behavior in service is the toughness that the bitumen provides when binding the aggregate particles; that is; the dissipated energy during the materials fracture process. The greater the dissipated energy in fracture, the better the bituminous mixture quality is. Hence, a relationship will have to exist if the toughness is removed during one load cycle (direct tension or during many cycles along time (fatigue. The purpose of this study is to determinate relationships between the toughness of different bitumens and the fatigue behavior of their corresponding bituminous mixtures, for which, the toughness has been obtained by means of direct tension test and has been compared with the value of the fatigue law and dissipated energy obtained by fatigue bending test. Results showed that, this study expect to give important means for further research to predict fatigue life from a static test.
Osmosis-induced water uptake by Eurobitum bituminized radioactive waste and pressure development in constant volume conditions
Mariën, A.; Mokni, N.; Valcke, E.; Olivella, S.; Smets, S.; Li, X.
Highlights: ► The water uptake by Eurobitum is studied to judge the safety of geological disposal. ► High pressures of up to 20 MPa are measured in constant volume water uptake tests. ► The morphology of leached Eurobitum samples is studied with μCT and ESEM. ► The observations are reproduced by an existing CHM formulation for Eurobitum. - Abstract: The chemo-hydro-mechanical (CHM) interaction between swelling Eurobitum radioactive bituminized waste (BW) and Boom Clay is investigated to assess the feasibility of geological disposal for the long-term management of this waste. These so-called compatibility studies include laboratory water uptake tests at Belgian Nuclear Research Center SCK-CEN, and the development of a coupled CHM formulation for Eurobitum by the International Center for Numerical Methods and Engineering (CIMNE, Polytechnical University of Cataluña, Spain). In the water uptake tests, the osmosis-induced swelling, pressure increase and NaNO 3 leaching of small cylindrical BW samples (diameter 38 mm, height 10 mm) is studied under constant total stress conditions and nearly constant volume conditions; the actual geological disposal conditions should be intermediate between these extremes. Two nearly constant volume tests were stopped after 1036 and 1555 days to characterize the morphology of the hydrated BW samples and to visualize the hydrated part with microfocus X-ray Computer Tomography (μCT) and Environmental Scanning Electron Microscopy (ESEM). In parallel, a coupled CHM formulation is developed that describes chemically and hydraulically coupled flow processes in porous materials with salt crystals, and that incorporates a porosity dependent membrane efficiency, permeability and diffusivity. When Eurobitum BW is hydrated in (nearly) constant volume conditions, the osmosis-induced water uptake results in an increasing pressure to values that can be (in theory) as high as 42.8 MPa, being the osmotic pressure of a saturated NaNO 3
Dike intrusions into bituminous coal, Illinois Basin: H, C, N, O isotopic responses to rapid and brief heating
Schimmelmann, A.; Mastalerz, Maria; Gao, L.; Sauer, P.E.; Topalov, K.
Unlike long-term heating in subsiding sedimentary basins, the near-instantaneous thermal maturation of sedimentary organic matter near magmatic intrusions is comparable to artificial thermal maturation in the laboratory in terms of short duration and limited extent. This study investigates chemical and H, C, N, O isotopic changes in high volatile bituminous coal near two Illinois dike contacts and compares observed patterns and trends with data from other published studies and from artificial maturation experiments. Our study pioneers in quantifying isotopically exchangeable hydrogen and measuring the D/H (i.e., 2H/1H) ratio of isotopically non-exchangeable organic hydrogen in kerogen near magmatic contacts. Thermal stress in coal caused a reduction of isotopically exchangeable hydrogen in kerogen from 5% to 6% in unaltered coal to 2-3% at contacts, mostly due to elimination of functional groups (e.g., {single bond}OH, {single bond}COOH, {single bond}NH2). In contrast to all previously published data on D/H in thermally matured organic matter, the more mature kerogen near the two dike contacts is D-depleted, which is attributed to (i) thermal elimination of D-enriched functional groups, and (ii) thermal drying of hydrologically isolated coal prior to the onset of cracking reactions, thereby precluding D-transfer from relatively D-enriched water into kerogen. Maxima in organic nitrogen concentration and in the atomic N/C ratio of kerogen at a distance of ???2.5 to ???3.5 m from the thicker dike indicate that reactive N-compounds had been pyrolytically liberated at high temperature closer to the contact, migrated through the coal seam, and recombined with coal kerogen in a zone of lower temperature. The same principle extends to organic carbon, because a strong ??13Ckerogen vs. ??15Nkerogen correlation across 5.5 m of coal adjacent to the thicker dike indicates that coal was functioning as a flow-through reactor along a dynamic thermal gradient facilitating back
The effect of particle size of comminuted bituminous coal on low-temperature sorption of nitrogen and room-temperature sorption of carbon dioxide
Cygankiewicz, J.; Dudzinska, A.; Zyla, M.
Sorption isotherms of N2 and CO{sub 2} were determined at 77.5 and 293 K, respectively, on 65-85% C bituminous coals (type 32) in relation to particle size (0.063-0.075, 0.075-0.125, 0.1250.25, and 0.25-0.355 mm), volatiles, and origin. N2 sorbed only on the external surface, at best on the 0.063-0.075 mm grade (1.18-3.53 m{sup 2}/g in specific surface). CO{sub 2} penetrated very easily into the micro and submicro porous structure (so that it could displace other gases, e.g. CH4 and thus enabled the micropore volume and the specific surface of the coals to be determined. The porous structure was as accessible to CO{sub 2} as it was to H{sub 2}O and MeOH.
Binderless briquetting of some selected South African prime coking, blend coking and weathered bituminous coals and the effect of coal properties on binderless briquetting
Mangena, S.J. [Division of Mining Technology, CSIR, PO Box 395, Pretoria, 0001 (South Africa); du Cann, V.M. [Coal and Mineral Technologies (Pty) Ltd, SABS, PO Box 73656, Lynnwood Ridge, Pretoria, 0040 (South Africa)
The binderless briquetting of some selected South African prime coking and blend coking coals, as well as the effects of weathering on the binderless briquetting of some inertinite-rich bituminous coals, were investigated in the laboratory. Selected properties of these coals were determined and the coals were briquetted at various moisture contents and pressures. Based on the results obtained in this study, binderless briquetting was found to be most successful in the cases of the fresh, vitrinite-rich coking and blend coking coals and satisfactory in the fresh inertinite-rich Witbank coals. However, the bonding process seemed to be adversely affected by weathering. The negative impact on bonding could be ameliorated to some extent by the presence of a significant kaolinite content when the percentage ash reports in the order of more than 15% (air-dry basis). It should, however, be noted that kaolinite may reduce the water resistance of the briquettes. (author)
Study of thermal reactivity during bituminization of radioactive waste; Maitrise de la reactivite thermique lors de l'elaboration d'un conditionnement par le bitume
Mouffe, Sh
This work deals with the study of chemical reactions and phases transitions which can occur between magnesium nitrate, sodium nitrate, cobalt sulphur product, and nickel potassium ferrocyanide, when they are heated together during bituminization process of nuclear waste. The applied methodology associates a few techniques: temperature, enthalpy, and kinetics of reaction are determined by calorimetry, reaction products are characterised by chemical analyses, mass spectrometry and XRD analysis. Three fields of temperature and energy are observed in function of composition (one compound or a mixture of compounds). The study of reactions between NaNO{sub 3} and cobalt sulphur product shows that the presence of water has got an effect on reaction temperature. The study of Mg(NO{sub 3}){sub 2}, 6 H{sub 2}O and CoS shows an overlapping of different signals, and that the reaction rate is very slow (a few hours). (author)
Bituminization of simulated PWR type reactor wastes, boric evaporator bottons and ion exchange resins, carried out in CNEN/SP using commercial bitumen available in the Brazilian market
The first results of the study of bituminization of simulated PWR wastes, boric evaporator bottons and spent ion-exclange resins (OH - , H + ) and incinerated ash-wates are presented and discussed. The study consisted of characterization of the commercial bitumen, locally available and bitumen wastes products of varying whight compositions. The characterization was carried out using standard analysis methods of ABNT and ASTM, and included measurement of, penetration, softening point and flash point. In addition, the bitumen samples were analized for their resin and asphaltene contents. For leaching studies, wastes products of bitumen and resin loaded with 134 Cs were utilized. The method used was according to the ISO norms. The simulation of the industrial process was carried out using an extruder-evaporator typically used in the plastic industries offered by Industria de Maquinas Miotto Ltda., Sao Bernardo do Campo - SP. (Author) [pt
Fluorine Based Superhydrophobic Coatings
Jean-Denis Brassard
Full Text Available Superhydrophobic coatings, inspired by nature, are an emerging technology. These water repellent coatings can be used as solutions for corrosion, biofouling and even water and air drag reduction applications. In this work, synthesis of monodispersive silica nanoparticles of ~120 nm diameter has been realized via Stöber process and further functionalized using fluoroalkylsilane (FAS-17 molecules to incorporate the fluorinated groups with the silica nanoparticles in an ethanolic solution. The synthesized fluorinated silica nanoparticles have been spin coated on flat aluminum alloy, silicon and glass substrates. Functionalization of silica nanoparticles with fluorinated groups has been confirmed by Fourier Transform Infrared spectroscopy (FTIR by showing the presence of C-F and Si-O-Si bonds. The water contact angles and surface roughness increase with the number of spin-coated thin films layers. The critical size of ~119 nm renders aluminum surface superhydrophobic with three layers of coating using as-prepared nanoparticle suspended solution. On the other hand, seven layers are required for a 50 vol.% diluted solution to achieve superhydrophobicity. In both the cases, water contact angles were more than 150°, contact angle hysteresis was less than 2° having a critical roughness value of ~0.700 µm. The fluorinated silica nanoparticle coated surfaces are also transparent and can be used as paint additives to obtain transparent coatings.
Mathematical simulation of gas pressure in fibre-reinforced concrete container at radiation and biological decomposition of cellulose, bituminized and concrete radwastes
Kuruc, J.; Kvito, P.
Fibre-reinforced concrete container (FRCC) are used for long-time repository of radioactive wastes. Low- and middle-active radwastes from operation of the NPPs V-1, V-2 Jaslovske Bohunice, Mochovce NPP and from decommissioned NPP A-1 (Jaslovske Bohunice) are treated in the plant SE-VYZ in Jaslovske Bohunice and after immobilisation are deposited in National Radwaste Repository Mochovce (RU RAO). After filling of the RU RAO, FRCC will be stored during 300 years. During this time the integrity of the FRCC must be guaranteed. By the influence of autoradiolysis of the cellulose and bituminized radwastes as well as in cement grout the gases are formed, mainly the hydrogen, methane and carbon dioxide. In the case of presence of available water (a w ≥ 0.63) and in presence of microbes and moulds at appropriate conditions the biological decomposition of cellulose materials may proceed with formation of H 2 , CH 4 a CO 2 . With increasing of developed gases may increase pressure in FRCC, that may initiate the loss of integrity of the FRCC with following endangering of radiation safety of the RU RAO, respectively of the territory over the repository.Authors developed the new mathematical model of pressure of gases in FRCC and in deposited barrels with cellulose and bituminized radwastes. The mathematical model is based on biological decomposition of cellulose materials as well as on radiation decomposition of cellulose, bitumen and concrete. In this mathematical model the diffusion through the walls of FRCC is the main process responsible for decreasing of the pressure. This model was developed in two basic variants: (1) Mathematical model of gas pressure in FRCC as function of dose; (2) Mathematical model of gas pressure in FRCC as function of mass of cellulose
Thermodynamic analysis and economic evaluation of a 1000 MW bituminous coal fired power plant incorporating low-temperature pre-drying (LTPD)
Xu, Cheng; Xu, Gang; Zhu, Mingming; Dong, Wei; Zhang, Yang; Yang, Yongping; Zhang, Dongke
Highlights: • An improved design of coal pre-drying using flue gas waste heat was proposed. • 0.4% energy efficiency increase was achieved with the proposed system. • The additional net economic benefit of the proposed system is $1.91 M per year. • Proposed concept can be widely applied to improve coal-fired power plant efficiency. - Abstract: Low-temperature pre-drying (LTPD) of lignite has been identified as an effective approach to improve the efficiency of lignite fired power plants. In this study, an improved concept for the pre-drying of medium moisture bituminous coals using flue gas waste heat was proposed and its feasibility was assessed. In the proposed configuration, the boiler exhaust flue gas is drawn to dryers to heat and pre-dry the raw coal, removing a large proportion of the coal moisture and leading to an improvement in the energy efficiency of the power plant. Thermodynamic analysis and economic evaluation were performed based on a typical 1000 MW bituminous coal fired power plant incorporating the proposed LTPD concept. The results showed that the net power plant efficiency gain is as much as 0.4 percentage point with additional net power output of 9.3 MW as compared to the reference plant without coal pre-drying. This was attributed to the reduction in the moisture content from 10.3 to 2.7 wt%. The additional net economic benefit attained due to the coal pre-drying was estimated to reach $1.91 M per year. This work provides a broadly applicable and economically feasible approach to further improve the energy efficiency of power plants firing coals with medium moisture contents.
Coatings to prevent frost
Lusada, Ricardo; Holberg, Stefan; Bennedsen, Jeanette Marianne Dalgaard
The ability of hydrophobic, organic–inorganic hybrid coatings to decelerate frost propagation was investigated. Compared to a bare aluminum surface, the coatings do not significantly reduce the freezing probability of supercooled water drops. On both surfaces, the probability for ice nucleation...... at temperatures just below 0°C, for example at −4°C, is low. Freezing of a single drop on aluminum leads, however, to instant freezing of the complete surface. On hydrophobic coatings, such a freezing drop is isolated; the frozen area grows slowly. At −4°C surface temperature in a +12°C/90% relative humidity...
Thermally joining and/or coating or thermally separating the workpieces having heat-sensitive coating, comprises restoring coating by thermally coating the coating material after thermally joining and/or coating or thermally separating
Riedel, Frank; Winkelmann, Ralf; Puschmann, Markus
The method for thermally joining and/or coating or thermally separating the workpieces (1), which have a heat-sensitive coating (2), comprises restoring the coating by thermally coating a coating material (3) after thermally joining and/or coating or thermally separating the workpieces. A part of the thermal energy introduced in the workpiece for joining and/or coating or separating or in the workpieces is used for thermally coating the coating material. Two workpieces are welded or soldered ...
POWDER COAT APPLICATIONS
The report discusses an investigation of critical factors that affect the use of powder coatings on the environment, cost, quality, and production. The investigation involved a small business representative working with the National Defense Center for Environmental Excellence (ND...
Inorganic Coatings Laboratory
Federal Laboratory Consortium — The inorganic Coatings Lab provides expertise to Navy and Joint Service platforms acquisition IPTs to aid in materials and processing choices which balance up-front...
Robust Fiber Coatings
National Research Council Canada - National Science Library
Goettler, Richard
The highly desired ceramic matrix composite is the one in which the high strength and strain-to-failure is achieved through judicious selection of a fiber coating that can survive the high-temperature...
Coating of substrates
Cairns, J.A.; Nelson, R.L.; Woodhead, J.L.
The process is concerned with providing substrates with coatings obtainable from sols, for example to protect the substrate (such as in nuclear reactors or hydrocarbon cracking plant) or to provide a carrier for catalytically active material. Hitherto, coatings obtained from sols have had a high porosity and high surface area so that they have not been entirely satisfactory for the above applications. In the process described, dense, low-porosity coatings are provided by contacting the substrate with a sol of refractory material (e.g. CeO 2 or SiO 2 ) convertible to a gel of density at least 40% of the theoretical density of the refractory material, and converting the sol to the gel. Optionally, the gel may be converted to a ceramic coating by firing. (author)
Friction surfaced Stellite6 coatings
Rao, K. Prasad; Damodaram, R.; Rafi, H. Khalid; Ram, G.D. Janaki; Reddy, G. Madhusudhan; Nagalakshmi, R.
Solid state Stellite6 coatings were deposited on steel substrate by friction surfacing and compared with Stellite6 cast rod and coatings deposited by gas tungsten arc and plasma transferred arc welding processes. Friction surfaced coatings exhibited finer and uniformly distributed carbides and were characterized by the absence of solidification structure and compositional homogeneity compared to cast rod, gas tungsten arc and plasma transferred coatings. Friction surfaced coating showed relatively higher hardness. X-ray diffraction of samples showed only face centered cubic Co peaks while cold worked coating showed hexagonally close packed Co also. - Highlights: â–º Stellite6 used as coating material for friction surfacing. â–º Friction surfaced (FS) coatings compared with casting, GTA and PTA processes. â–º Finer and uniformly distributed carbides in friction surfaced coatings. â–º Absence of melting results compositional homogeneity in FS Stellite6 coatings.
Radiation hardening coating material
McDonald, W.H.; Prucnal, P.J.; DeMajistre, Robert.
This invention concerns a radiation hardening coating material. First a resin is prepared by reaction of bisphenol diglycidylic ether with acrylic or methacrylic acids. Then the reactive solvent is prepared by reaction of acrylic or methacrylic acids with epichlorhydrine or epibromhydrine. Then a solution consisting of the resin dissolved in the reactive solvent is prepared. A substrate (wood, paper, polyesters, polyamines etc.) is coated with this composition and exposed to ionizing radiations (electron beams) or ultraviolet radiations [fr
Hydroxyapatite coatings for biomedical applications
Zhang, Sam
Hydroxyapatite coatings are of great importance in the biological and biomedical coatings fields, especially in the current era of nanotechnology and bioapplications. With a bonelike structure that promotes osseointegration, hydroxyapatite coating can be applied to otherwise bioinactive implants to make their surface bioactive, thus achieving faster healing and recovery. In addition to applications in orthopedic and dental implants, this coating can also be used in drug delivery. Hydroxyapatite Coatings for Biomedical Applications explores developments in the processing and property characteri
Biocompatibility of Niobium Coatings
René Olivares-Navarrete
Full Text Available Niobium coatings deposited by magnetron sputtering were evaluated as a possible surface modification for stainless steel (SS substrates in biomedical implants. The Nb coatings were deposited on 15 mm diameter stainless steel substrates having an average surface roughness of 2 mm. To evaluate the biocompatibility of the coatings three different in vitro tests, using human alveolar bone derived cells, were performed: cellular adhesion, proliferation and viability. Stainless steel substrates and tissue culture plastic were also studied, in order to give comparative information. No toxic response was observed for any of the surfaces, indicating that the Nb coatings act as a biocompatible, bioinert material. Cell morphology was also studied by immune-fluorescence and the results confirmed the healthy state of the cells on the Nb surface. X-ray diffraction analysis of the coating shows that the film is polycrystalline with a body centered cubic structure. The surface composition and corrosion resistance of both the substrate and the Nb coating were also studied by X-ray photoelectron spectroscopy and potentiodynamic tests. Water contact angle measurements showed that the Nb surface is more hydrophobic than the SS substrate.
Coated particle waste form development
Oma, K.H.; Buckwalter, C.Q.; Chick, L.A.
Coated particle waste forms have been developed as part of the multibarrier concept at Pacific Northwest Laboratory under the Alternative Waste Forms Program for the Department of Energy. Primary efforts were to coat simulated nuclear waste glass marbles and ceramic pellets with low-temperature pyrolytic carbon (LT-PyC) coatings via the process of chemical vapor deposition (CVD). Fluidized bed (FB) coaters, screw agitated coaters (SAC), and rotating tube coaters were used. Coating temperatures were reduced by using catalysts and plasma activation. In general, the LT-PyC coatings did not provide the expected high leach resistance as previously measured for carbon alone. The coatings were friable and often spalled off the substrate. A totally different concept, thermal spray coating, was investigated at PNL as an alternative to CVD coating. Flame spray, wire gun, and plasma gun systems were evaluated using glass, ceramic, and metallic coating materials. Metal plasma spray coatings (Al, Sn, Zn, Pb) provided a two to three orders-of-magnitude increase in chemical durability. Because the aluminum coatings were porous, the superior leach resistance must be due to either a chemical interaction or to a pH buffer effect. Because they are complex, coated waste form processes rank low in process feasibility. Of all the possible coated particle processes, plasma sprayed marbles have the best rating. Carbon coating of pellets by CVD ranked ninth when compared with ten other processes. The plasma-spray-coated marble process ranked sixth out of eleven processes
chemo-Hydro-mechanical modelling of in-situ disposal of a bituminized radioactive waste in boom clay
Mokni, N.; Olivella, S.; Valcke, E.; Marien, A.; Smets, S.; Li, X.; Sillen, X.
Document available in extended abstract form only. The current reference solution of the Belgian Agency for the Management of Radioactive Waste and Fissile Materials (ONDRAF/NIRAS) envisages underground disposal of Eurobitum Bituminized radioactive Waste (BW) in a geologically stable clay formation. In Belgium, the Boom Clay, which is a 30 to 35 million years old and ∼100 m thick marine sediment is being studied as a potential host formation because of its favorable properties to limit and delay the migration of the leached radionuclides to the biosphere over extended periods of time. The current disposal concept foresees that several drums (220 litres) of Eurobitum would be grouped in thick-walled cement-based secondary containers, which in turn would be placed in concrete-lined disposal galleries that are excavated at mid-depth in the clay layer. Only 80-90 % of the total volume of the drum is filled with Eurobitum.The remaining voids between the containers would be backfilled with a cement-based material. The interaction between the BW and the host clay formation is a very complicated chemo-hydro-mechanical process and depends not only on the hydro-mechanical behaviour of the Boom Clay itself, but also on that of the BW. In fact, the osmosis-induced uptake of water by the dehydrated hygroscopic salts embedded in the waste induces a geo-mechanical perturbation of the host formation, caused by the swelling and the increase of the pressure in and around the waste. The objectives of the Chemo-Hydro-Chemical (CHM) analysis presented in this work are (i) to get insights on the kinetics of water uptake by BW, dissolution of the embedded NaNO 3 crystals, solute leaching, and maximum generated pressure under disposal conditions and (ii) to study the stress redistribution due to the recompression of the clay around a gallery caused by the swelling pressure of the bitumen and the admissible swelling pressure for Boom clay. Firstly, a CHM formulation of chemically and
Thermo-mechanical behavior of bituminous mixtures at low temperatures. Links between the binder characteristics and the mix properties; Comportement thermomecanique des enrobes bitumeux a basses temperatures: relations entre les proprietes du liant et de l'enrobe
Olard, F.
This thesis has been realized within the framework of a partnership between the Ecole Nationale des TPE, APPIA and EUROVIA. The company Total has also been associated to this project. The study deals with the thermo-mechanical behavior of bituminous materials at low temperatures. The aim is to establish the links between the characteristics of the binder and the properties of bituminous mixes at low temperatures, and to better understand the existing low-temperature parameters and criteria for binders (or to propose new ones), related to the in-situ behavior of bituminous mixtures. A large experimental campaign has been carried out so as to fulfill this goal. After a bibliographical study on the rheology and the thermo-mechanical properties of (pure or modified) binders, putties and mixes, the experimental campaign carried out both in the small strain domain and in the large strain domain, is presented. The low temperature behavior of binders has been evaluated with three common fundamental tests: i)the complex modulus determination, ii)the Bending Beam Rheometer and iii)the tensile strength at a constant strain rate and constant temperatures. A new three point bending test on pre-notched bitumen beams has also been developed at the ENTPE. The low-temperature fracture properties of bitumens were studied at constant temperatures and cross-head speeds considering the Linear Elastic Fracture Mechanics (LEFM) assumptions. The thermo-mechanical behavior of bituminous mixtures has been studied by performing i)complex modulus tests, ii)measurements of the coefficient of thermal dilatation and contraction, iii)tensile tests at constant temperatures and strain rates, and iv)Thermal Stress Restrained Specimen Tests. Apart from the determination of some pertinent links between binder and mix properties and discriminating characteristics with regard to the thermal cracking of bituminous mixes at low temperatures, the analysis has also consisted in modeling the behavior of
Coatings for directional eutectics
Rairden, J. R.; Jackson, M. R.
Coatings developed to provide oxidation protection for the directionally-solidified eutectic alloy NiTaC-B (4.4 weight percent Cr) were evaluated. Of seven Co-, Fe- and Ni-base coatings that were initially investigated, best resistance to cyclic oxidation was demonstrated by duplex coatings fabricated by depositing a layer of NiCrAl(Y) by vacuum evaporation from an electron beam source followed by deposition of an Al overlayer using the pack cementation process. It was found that addition of carbon to the coating alloy substantially eliminated the problem of fiber denudation in TaC-type eutectic alloys. Burner rig cycled NiTaC-B samples coated with Ni-20Cr-5Al-0.1C-0.1Y+Al and rupture-tested at 1100 deg C performed as well as or better than uncoated, vacuum cycled and air-tested NiTaC-13; however, a slight degradation with respect to uncoated material was noted in air-stress rupture tests at 870 deg C for both cycled and uncycled samples.
METHOD OF PROTECTIVELY COATING URANIUM
Eubank, L.D.; Boller, E.R.
A method is described for protectively coating uranium with zine comprising cleaning the U for coating by pickling in concentrated HNO/sub 3/, dipping the cleaned U into a bath of molten zinc between 430 to 600 C and containing less than 0 01% each of Fe and Pb, and withdrawing and cooling to solidify the coating. The zinccoated uranium may be given a; econd coating with another metal niore resistant to the corrosive influences particularly concerned. A coating of Pb containing small proportions of Ag or Sn, or Al containing small proportions of Si may be applied over the zinc coatings by dipping in molten baths of these metals.
Use of additives to improve the capacity of bituminous mixtures to be heated by means of microwaves; Uso de un material volcánico como filler en la producción de hormigones autocompactantes de baja resistencia.
This study examines the potential of adding electric arc furnace slag to bituminous mixtures to be heated by microwaves. The susceptibility of bituminous mixtures to microwave energy is limited and so, in order to improve the energy performance of the heating process, it is necessary to incorporate additives or components to the mixture so as to improve the capacity for microwave heating. The article presents the results of adding various components, (steel wool, scrap tire wire, silicon carbide, iron filings) and an alternative aggregate: electric arc furnace slag. According to the results obtained in the laboratory, slag addition of at least 5% by weight of the bituminous mixture represents the best option for both technical and economic reasons. The results may promote the valorization of this steel industry residue in bituminous mixtures by improving microwave heating response. [Spanish] El presente trabajo examina el potencial de añadir escorias siderúrgicas de horno de arco eléctrico en mezclas bituminosas cuando se calientan con energía de microondas. La susceptibilidad de las mezclas bituminosas a las microondas es limitada y con el objetivo de incrementarla es necesario incorporar aditivos o componentes que sí son susceptibles. El artículo presenta los resultados obtenidos con varios aditivos (lana de acero, alambre metálico reciclado de neumáticos fuera de uso, carburo de silíceo y limaduras de hierro) y un árido alternativo: escorias de horno de arco eléctrico. De acuerdo con los resultados obtenidos en el estudio, la incorporación de escorias en al menos un 5% en masa de la mezcla bituminosa representa la mejor opción por motivos técnicos y económicos. Este resultado puede potenciar la valorización de este residuo de la industria del acero en mezclas bituminosas para mejorar su respuesta al calentamiento con energía microondas.
Zirconium nitride hard coatings
Roman, Daiane; Amorim, Cintia Lugnani Gomes de; Soares, Gabriel Vieira; Figueroa, Carlos Alejandro; Baumvol, Israel Jacob Rabin; Basso, Rodrigo Leonardo de Oliveira
Zirconium nitride (ZrN) nanometric films were deposited onto different substrates, in order to study the surface crystalline microstructure and also to investigate the electrochemical behavior to obtain a better composition that minimizes corrosion reactions. The coatings were produced by physical vapor deposition (PVD). The influence of the nitrogen partial pressure, deposition time and temperature over the surface properties was studied. Rutherford backscattering spectrometry (RBS), X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD), scanning electron microscopy (SEM) and corrosion experiments were performed to characterize the ZrN hard coatings. The ZrN films properties and microstructure changes according to the deposition parameters. The corrosion resistance increases with temperature used in the films deposition. Corrosion tests show that ZrN coating deposited by PVD onto titanium substrate can improve the corrosion resistance. (author)
Nanophase hardfaced coatings
Reisgen, U.; Stein, L.; Balashov, B.; Geffers, C. [RWTH Aachen University (Germany). ISF - Welding and Joining Institute
This paper demonstrates the possibility of producing iron or chromium-based nanophase hardfaced coatings by means of common arc welding methods (TIG, PTA). The appropriate composition of the alloys to be deposited allows to control the structural properties and thus also the coating properties of the weld metal. Specific variations of the alloying elements allow also the realisation of a nanostructured solidification of the carbides and borides with cooling rates that are common for arc surfacing processes. The hardfaced coatings, which had been thus produced, showed phase dimensions of approximately 100-300 nm. Based on the results it is established that the influence of the surfacing parameters and of the coating thickness and thus the influence of the heat control on the nanostructuring process is, compared with the influence of the alloy composition, of secondary importance. The generation of nanoscale structures in hardfaced coatings allows the improvement of mechanical properties, wear resistance and corrosion resistance. Potential applications for these types of hardfaced coatings lie, in particular, in the field of cutting tools that are exposed to corrosion and wear. (Abstract Copyright [2009], Wiley Periodicals, Inc.) [German] Diese Arbeit demonstriert die Moeglichkeit zur Herstellung Eisen- und Chrom-basierter nanophasiger Hartauftragschweissschichten mithilfe ueblicher Lichtbogenschweissverfahren (WIG-, Plasma-Pulver-Auftragschweissen - PPA). Eine geeignete Zusammensetzung der aufzutragenden Legierungen ermoeglicht es, die Gefuegeeigenschaften und damit die Schichteigenschaften des Schweissgutes zu kontrollieren. Gezielte Variationen der Legierungselemente erlauben die Realisierung einer nanostrukturierten Erstarrung der Karbide und Boride bei fuer Lichtbogen-Auftragschweissprozessen ueblichen Abkuehlgeschwindigkeiten. In den so erzeugten Hartschichten werden Phasengroessen von ca. 100-300 nm erreicht. Auf Basis der gewonnenen Ergebnisse kann
Tribology and coatings
The future use of fuel-efficient, low-emission, advanced transportation systems (for example, those using low-heat-rejection diesel engines or advanced gas turbines) presents new challenges to tribologists and materials scientists. High service temperatures, corrosive environments, and extreme contact pressures are among the concerns that make necessary new tribological designs, novel materials, and effective lubrication concepts. Argonne is working on methods to reduce friction, wear and corrosion, such as soft metal coatings on ceramics, layered compounds, diamond coatings, and hard surfaces.
Active Packaging Coatings
Luis J. Bastarrachea
Full Text Available Active food packaging involves the packaging of foods with materials that provide an enhanced functionality, such as antimicrobial, antioxidant or biocatalytic functions. This can be achieved through the incorporation of active compounds into the matrix of the commonly used packaging materials, or by the application of coatings with the corresponding functionality through surface modification. The latter option offers the advantage of preserving the packaging materials' bulk properties nearly intact. Herein, different coating technologies like embedding for controlled release, immobilization, layer-by-layer deposition, and photografting are explained and their potential application for active food packaging is explored and discussed.
Mechanically Invisible Polymer Coatings
phase comprises particles, said particles comprising a filler material and an encapsulating coating of a second polymeric material, wherein the backbones of the first and second polymeric materials are the same. The composition may be used in electroactive polymers (EAPs) in order to obtain mechanically......The present invention relates to a composition comprising encapsulated particles in a polymeric material. The composition comprises a continuous phase and a discontinuous phase incorporated therein, wherein the continuous phase comprises a first polymeric material and wherein the discontinuous...... invisible polymer coatings....
Methods and means for coating paper by film coating
van der Maarel, Marc; Ter Veer, Arend Berend Cornelis; Vrieling-Smit, Annet; Delnoye, Pierre
This invention relates to the field of paper coating, more in particular to means and methods for providing paper with at least one layer of pigment using film coating to obtain a well printable surface. Provided is a method for preparing coated paper comprising the steps of: a) providing a
AntiReflection Coating D
AIKEN, DANIEL J.
Analytical expressions used to optimize AR coatings for single junction solar cells are extended for use in monolithic, series interconnected multi-junction solar cell AR coating design. The result is an analytical expression which relates the solar cell performance (through J(sub sc)) directly to the AR coating design through the device reflectance. It is also illustrated how AR coating design be used to provide an additional degree of freedom for current matching multi-junction devices
UV Coatings, Polarization, and Coronagraphy
Bolcar, Matthew R.; Quijada, Manuel; West, Garrett; Balasubramanian, Bala; Krist, John; Martin, Stefan; Sabatke, Derek
Presenation for the Large UltraViolet Optical Infrared (LUVOIR) and Habitable Exoplanet Imager (HabEx) Science and Technology Definition Teams (STDT) on technical considerations regarding ultraviolet coatings, polarization, and coronagraphy. The presentations review the state-of-the-art in ultraviolet coatings, how those coatings generate polarization aberrations, and recent study results from both the LUVOIR and HabEx teams.
Coatings for transport industry
Krzysztof LUKASZKOWICZ
Full Text Available The investigations concerned structural analysis, as well as mechanical properties and wear resistant of MeN/DLC double-layer coating deposited by hybrid PVD/PACVD method. In sliding dry friction conditions, after the break-in time, the friction coefficient for the investigated elements is set in the range between 0.03-0.06.
Ion Deposited Carbon Coatings.
PAGE ("'hen Dita t,,I,, efl TABLE OF CONTENTS Section No. Title Page No. 1.0 OBJECTIVE 1 2.0 SCOPE 2 3.0 BACKGROUND 3 4.0 COATINGS DEPOSITION 4 4.1...scientific, ards of measure. The Committee, and Confer- technical, practical, and teaching purposes.ence voting members, are leading professional On the
Polydopamine-coated capsules
White, Scott R.; Sottos, Nancy R.; Kang, Sen; Baginska, Marta B.
One aspect of the invention is a polymer material comprising a capsule coated with PDA. In certain embodiments, the capsule encapsulates a functional agent. The encapsulated functional agent may be an indicating agent, healing agent, protecting agent, pharmaceutical drug, food additive, or a combination thereof.
Changes in optical properties, chemistry, and micropore and mesopore characteristics of bituminous coal at the contact with dikes in the Illinois Basin
Mastalerz, Maria; Drobniak, A.; Schimmelmann, A.
Changes in high-volatile bituminous coal (Pennsylvanian) near contacts with two volcanic intrusions in Illinois were investigated with respect to optical properties, coal chemistry, and coal pore structure. Vitrinite reflectance (Ro) increases from 0.62% to 5.03% within a distance of 5.5??m from the larger dike, and from 0.63% to 3.71% within 3.3??m from the small dike. Elemental chemistry of the coal shows distinct reductions in hydrogen and nitrogen content close to the intrusions. No trend was observed for total sulfur content, but decreases in sulfate content towards the dikes indicate thermochemical sulfate reduction (TSR). Contact-metamorphism has a dramatic effect on coal porosity, and microporosity in particular. Around the large dike, the micropore volume, after a slight initial increase, progressively decreases from 0.0417??cm3/g in coal situated 4.7??m from the intrusive contact to 0.0126??cm3/g at the contact. Strongly decreasing mesopore and micropore volumes in the altered zone, together with frequent cleat and fracture filling by calcite, indicate deteriorating conditions for both coalbed gas sorption and gas transmissibility. ?? 2008 Elsevier B.V. All rights reserved.
Analysis of Porous Structure Parameters of Biomass Chars Versus Bituminous Coal and Lignite Carbonized at High Pressure and Temperature—A Chemometric Study
Adam Smoliński
Full Text Available The characteristics of the porous structure of carbonized materials affect their physical properties, such as density or strength, their sorption capacity, and their reactivity in thermochemical processing, determining both their applicability as fuels or sorbents and their efficiency in various processes. The porous structure of chars is shaped by the combined effects of physical and chemical properties of a carbonaceous material and the operating parameters applied in the carbonization process. In the study presented, the experimental dataset covering parameters of various fuels, ranging from biomass through lignite to bituminous coal, and chars produced at 1273 K and under the pressure of 1, 2, 3, and 4 MPa was analyzed with the application of the advanced method of data exploration. The principal component analysis showed that the sample of the highest coal rank was characterized by lower values of parameters reflecting the development of the porous structure of chars. A negative correlation was also observed between the carbon content in a fuel and the evolution of the porous structure of chars at high pressure. The highest total pore volume of chars produced under 1 and 3 MPa and the highest micropore surface area under 3 MPa were reported for a carbonized fuel sample of the highest moisture content.
Development of a method to determine the nuclide inventory in bituminized waste packages; Entwicklung eines Verfahrens zur Bestimmung des Nuklidinventars in bituminierten Abfallgebinden
Mesalic, E.; Kortman, F.; Lierse von Gostomski, C. [Technische Univ. Muenchen, Garching (Germany). Zentrale Technisch-Wissenschaftliche Betriebseinheit Radiochemie Muenchen (RCM)
Until the 1980s, bitumen was used as a conditioning agent for weak to medium radioactive liquid waste. Its use can be ascribed mainly to the properties that indicated that the matrix was optimal. However, fires broke out repeatedly during the conditioning process, so that the method is meanwhile no longer permitted in Germany. There are an estimated 100 waste packages held by the public authorities in Germany that require a supplementary declaration. In contrast to the common matrices, such as for example resins or sludges, there is still no standardized technology for taking samples and subsequently determining the radio-nuclide for bitumen. Aspects, such as the thermoplastic behaviour, make determining the nuclide inventory more difficult in bituminized waste packages. The development of a standardized technology to take samples with a subsequent determination of the radio-nuclide analysis is the objective of a project funded by the BMBF. Known, new methods, specially developed for the project, are examined on inactive bitumen samples and then transferred to active samples. At first non-destructive methods are used. The resulting information forms an important basis to work out and apply destructive strategy for sampling and analysis. Since the project is on-going, this report can only address the development of the sampling process. By developing a sampling system, it will be possible to take samples from an arbitrary selected location of the package across the entire matrix level and thus gain representative analysis material. The process is currently being optimized. (orig.)
Active coatings technologies for tailorable military coating systems
Zunino, J. L., III
The main objective of the U.S. Army's Active Coatings Technologies Program is to develop technologies that can be used in combination to tailor coatings for utilization on Army Materiel. The Active Coatings Technologies Program, ACT, is divided into several thrusts, including the Smart Coatings Materiel Program, Munitions Coatings Technologies, Active Sensor packages, Systems Health Monitoring, Novel Technology Development, as well as other advanced technologies. The goal of the ACT Program is to conduct research leading to the development of multiple coatings systems for use on various military platforms, incorporating unique properties such as self repair, selective removal, corrosion resistance, sensing, ability to modify coatings' physical properties, colorizing, and alerting logistics staff when tanks or weaponry require more extensive repair. A partnership between the U.S. Army Corrosion Office at Picatinny Arsenal, NJ along with researchers at the New Jersey Institute of Technology, NJ, Clemson University, SC, University of New Hampshire, NH, and University of Massachusetts (Lowell), MA, are developing the next generation of Smart Coatings Materiel via novel technologies such as nanotechnology, Micro-electromechanical Systems (MEMS), meta-materials, flexible electronics, electrochromics, electroluminescence, etc. This paper will provide the reader with an overview of the Active Coatings Technologies Program, including an update of the on-going Smart Coatings Materiel Program, its progress thus far, description of the prototype Smart Coatings Systems and research tasks as well as future nanotechnology concepts, and applications for the Department of Defense.
New temperable solar coatings: Tempsol
Demiryont, Hulya
This paper deals with the large area deposition and coating properties of the thermo-stable (temperable/bendable) solar coating material, CuO, and some new optical coating systems comprising CuO films for architectural and automotive/transportation applications. The CuO solar coating is combined with other coating layers, for example, an anti-reflection film, a reflection film, a coloration coating layer, etc., which are also thermo-stable. The film systems are developed at the research laboratory by D.C. Magnetron reactive sputtering process. The new developed technologies then transferred to the production line. Product performances are compared before and after heat treatment of the coating systems. Performance tables and other physical properties, including optical parameters, mechanical and environmental stability, storage properties, etc., are also presented for this new product series.
Flow accelerated organic coating degradation
Zhou, Qixin
Applying organic coatings is a common and the most cost effective way to protect metallic objects and structures from corrosion. Water entry into coating-metal interface is usually the main cause for the deterioration of organic coatings, which leads to coating delamination and underfilm corrosion. Recently, flowing fluids over sample surface have received attention due to their capability to accelerate material degradation. A plethora of works has focused on the flow induced metal corrosion, while few studies have investigated the flow accelerated organic coating degradation. Flowing fluids above coating surface affect corrosion by enhancing the water transport and abrading the surface due to fluid shear. Hence, it is of great importance to understand the influence of flowing fluids on the degradation of corrosion protective organic coatings. In this study, a pigmented marine coating and several clear coatings were exposed to the laminar flow and stationary immersion. The laminar flow was pressure driven and confined in a flow channel. A 3.5 wt% sodium chloride solution and pure water was employed as the working fluid with a variety of flow rates. The corrosion protective properties of organic coatings were monitored inline by Electrochemical Impedance Spectroscopy (EIS) measurement. Equivalent circuit models were employed to interpret the EIS spectra. The time evolution of coating resistance and capacitance obtained from the model was studied to demonstrate the coating degradation. Thickness, gloss, and other topography characterizations were conducted to facilitate the assessment of the corrosion. The working fluids were characterized by Fourier Transform Infrared Spectrometer (FTIR) and conductivity measurement. The influence of flow rate, fluid shear, fluid composition, and other effects in the coating degradation were investigated. We conclude that flowing fluid on the coating surface accelerates the transport of water, oxygen, and ions into the coating, as
Coating of metals
Smith, F.
A method is described for coating the surface of an article of Ti, Zr or Ta, or an alloy thereof, with a tinning metal or alloy, the article having a shape other than that of a sheet. The method comprises contacting the surface of the article at an elevated temperature with the molten tinning metal and moving an ultrasonically excited probe over the surface to be coated, the probe being in contact with the surface of the article and with the tinning metal. The tinning metal may be Sn or Zn or a binary alloy of Sn with Zn, Cd or Bi at a temperature of 300 0 to 450 0 C. The head of the probe may be shaped to conform with the surface of the article. The method may be used to form composite articles, and may be applied to a pre-tinned steel article. (U.K.)
Coat of Arms.
Smith, Bryan
Describes an activity, the "coat of arms," that can serve as an ice-breaker or warm-up for the first day of an English-as-a-Second/Foreign-Language class, as a motivating start to the week, or act as an innovative segue between skill lessons. The technique can be adapted for students ranging from elementary school to adult language learners of all…
Scientific coats of arms.
Fara, Patricia
With their mythical creatures and arcane symbolism, coats of arms seem to have little connection with modern science. Yet despite its chivalric origins, the ancient language of heraldry has long fascinated famous scientists. Although this idiosyncratic tradition was parodied by Victorian geologists, who laughingly replaced unicorns and griffins with images of dinosaurs that they had recently discovered, it has been perpetuated since by Ernest Rutherford, who liked to present himself as a new alchemist.
Anti-Corrosion Coating
SuperSpan RM 8000 is an anti-corrosion coating which effectively counteracts acid degradation, abrasive wear, and cracking in power industry facilities. It was developed by RM Industrial Products Company, Inc. with NERAC assistance. It had previously been necessary to shut down plants to repair or replace corroded duct-work in coal burning utilities. NASA-developed technology was especially useful in areas relating to thermoconductivity of carbon steel and the bonding characteristics of polymers. The product has sold well.
for zeolite coating
Carlos Renato Rambo
Full Text Available Biotemplating is the processing of microcellular ceramics by reproduction of natural morphologies, where the microstructural features of the biotemplate are maintained in the biomorphic ceramic. Different biotemplates with distinct pore anatomies were used to produce biomorphic supports for the zeolite coating: wood, cardboard, sea-sponge and sisal. The biomorphic ceramics were produced by distinguished processing routes: Al-gas infiltration-reaction, liquid-metal infiltration, dip-coating and sol-gel synthesis, in order to produce nitrides, carbides and oxides, depending on the processing conditions. The zeolite coating was performed by hydrothermal growth of MFI-type (Silicalite-1 and ZSM-5 zeolite crystals onto the internal pore walls of the biomorphic templates. The final biomorphic ceramic-zeolite composites were physically characterized, evaluated in terms of their gas adsorption capabilities and correlated to their microstructure and specific pore anatomy. The combination of the properties of the biomorphic ceramics with the adsorption properties of zeolites results in materials with distinct properties as potential candidates for adsorption and catalytic applications due to their characteristic porosity, molecular sieving capabilities and high thermo-mechanical strength.
Coating and curing apparatus and methods
Brophy, Brenor L; Maghsoodi, Sina; Neyman, Patrick J; Gonsalves, Peter R; Hirsch, Jeffrey G; Yang, Yu S
Disclosed are coating apparatus including flow coating and roll-coating that may be used for uniform sol-gel coating of substrates such as glass, solar panels, windows or part of an electronic display. Also disclosed are methods for substrate preparation, flow coating and roll coating. Lastly systems and methods for skin curing sol-gel coatings deposited onto the surface of glass substrates using a high temperature air-knife are disclosed.
Lotus Dust Mitigation Coating and Molecular Adsorber Coating
O'Connor, Kenneth M.; Abraham, Nithin S.
NASA Goddard Space Flight Center has developed two unique coating formulations that will keep surfaces clean and sanitary and contain contaminants.The Lotus Dust Mitigation Coating, modeled after the self-cleaning, water-repellant lotus leaf, disallows buildup of dust, dirt, water, and more on surfaces. This coating, has been successfully tested on painted, aluminum, glass, silica, and some composite surfaces, could aid in keeping medical assets clean.The Molecular Adsorber Coating is a zeolite-based, sprayable molecular adsorber coating, designed to prevent outgassing in materials in vacuums. The coating works well to adsorb volatiles and contaminates in manufacturing and processing, such as in pharmaceutical production. The addition of a biocide would also aid in controlling bacteria levels.
Composition superconductive plumbous coatings
Volodin, V.N.; Tuleushev, A.Zh.; Tuleushev, Yu.Zh.; Lisizin, V.N.
Independent dispersion of two or more targets, precipitation of pulverized material on substrate and possibility of composition change in wide range of component concentrations made possible ion-plasma forming of film composition materials from materials with different chemical and physical qualities, particularly in lead-aluminum, lead-beryllium and lead-graphite systems. Named systems are characterized in wide sphere of immiscibility in solid and liquid state and absence of intermediate compounds. It is impossible to receive materials from them in traditional method in conditions of gravitational field. In lead-aluminum system there was received a number of film coatings with aluminum content up to 95 at. % at coating thickness up to 2 μm. Owing to X-ray investigations it is fixed that lead and aluminum have been performed by separate phases. Lead in sprayed layer represents well-crystallized phase with grain size more than 100 nm; texturing is not found. Study of physical qualities has shown that materials with lead base 21.6 at. % Al) have enough high crystalline current in comparison with compact lead, which reaches (2.5-3.0)·10 5 A)·cm 2 , while materials with aluminum base (21.6 at. % Al) loose this effect and critical temperature of transition is reduced from 7.1 to 5.8 K. It was impossible to carry out X-rayed analysis for lead-beryllium film because of weak intensity of beryllium lines against a background of lead owing to a quite large difference of atomic balance. Cryogen tests have shown the increase of critical current strength up to (3.1-3.6)·10 4 A)·cm 2 or composition coating of lead-beryllium (56.99 at. % or 5,45 mas. % Be), at that the critical temperature of transition does not differ from lead temperature. Samples of lead edge of state diagram have been received in the lead-graphite system. X-ray investigation subjected coating contained 6.81 at. % (55.82 mas. %) of lead. Choice of the composition is conditioned on possibilities of
Nanoparticle/Polymer Nanocomposite Bond Coat or Coating
Miller, Sandi G.
This innovation addresses the problem of coatings (meant to reduce gas permeation) applied to polymer matrix composites spalling off in service due to incompatibility with the polymer matrix. A bond coat/coating has been created that uses chemically functionalized nanoparticles (either clay or graphene) to create a barrier film that bonds well to the matrix resin, and provides an outstanding barrier to gas permeation. There is interest in applying clay nanoparticles as a coating/bond coat to a polymer matrix composite. Often, nanoclays are chemically functionalized with an organic compound intended to facilitate dispersion of the clay in a matrix. That organic modifier generally degrades at the processing temperature of many high-temperature polymers, rendering the clay useless as a nano-additive to high-temperature polymers. However, this innovation includes the use of organic compounds compatible with hightemperature polymer matrix, and is suitable for nanoclay functionalization, the preparation of that clay into a coating/bondcoat for high-temperature polymers, the use of the clay as a coating for composites that do not have a hightemperature requirement, and a comparable approach to the preparation of graphene coatings/bond coats for polymer matrix composites.
Development of new non destructive methods for bituminized radioactive waste drums characterization; Developpement de nouvelles methodes de caracterisation non destructive pour des dechets radioactifs enrobes dans du bitume
Pin, P
Radioactive waste constitute a major issue for the nuclear industry. One of the key points is their characterization to optimize their management: treatment and packaging, orientation towards the suited disposal. This thesis proposes an evaluation method of the low-energy photon attenuation, based on the gamma-ray spectra Compton continuum. Effectively, the {sup 241}Am measurement by gamma-ray spectrometry is difficult due to the low energy of its main gamma-ray (59.5 keV). The photon attenuation strongly depends on the bituminous mix composition, which includes very absorbing elements. As the Compton continuum also depends on this absorption, it is possible to link the 59.5 keV line attenuation to the Compton level. Another technique is proposed to characterize uranium thanks to its fluorescence X-rays induced by the gamma emitters already present in the waste. The uranium present in the drums disturbs the neutron measurements and its measurement by self-induced X-ray fluorescence allows to correct this interference. Due to various causes of error, the total uncertainty is around 50 % on the activity of the radioisotope {sup 241}Am, corrected by the peak to Compton technique. The same uncertainty is announced on the uranium mass measured by self induced X-ray fluorescence. As a consequence of these promising results, the two methods were included in the industrial project of the 'Marcoule Sorting Unit'. One major advantage is that they do not imply any additional material because they use information already present in the gamma-ray spectra. (author)
Special emission measurements on Riley Stoker's advanced CFB pilot facility co-firing non-recyclable de-inking paper fiber and high sulfur eastern bituminous coal
Dixit, V.B.; Mongeon, R.K.; Reicker, E.L.
Riley Stoker has developed advanced industrial CFB designs that utilize eastern bituminous coals as fuel, and have the potential to use coal in combination with other fuels. Various fiber waste streams in paper recycling processes have sufficient carbonaceous content to be considered as possible sources of such fuels that could fire FBC combustors. The American Paper Institute estimates that by the mid-1990's more than 40% of the waste paper will be recycled, reaching much higher numbers by the year 2000. To evaluate the effectiveness of co-firing such fuels, a test program was conducted on Riley's pilot-scale circulating fluidized bed test facility. A de-inked newsprint derived fiber waste was successfully co-fired with high sulfur coal. The waste fiber material containing approximately 50% moisture had a heating value of 3500 Btu/lb. The coal was strip-mined and contained a lot of clay and excessive quantities of fines making it difficult to burn in conventional boilers. Tests were also conducted with a combination fuel consisting of coal, fiber waste and a high carbon fly ash. In addition to obtaining performance data on combustion efficiency, sulfur capture, and NO x emissions, special emission measurements were also made to quantify the organics, trace metals and hydrochloric acid levels in the flue gas. The co-firing tests achieved a maximum combustion efficiency of 98% and sulfur capture of 90%. The effect of Ca/S mole ratio and temperature is discussed. Although there are no formal regulations in place for FBC systems regarding special emissions, the levels measured were far below the allowable limits for waste incinerators. Materials handling experience on the pilot facility relating to co-firing is also discussed. This is done to identify special considerations for designing commercial facilities. A brief overview of the de-inking waste fiber combustion market is also presented
Pyrolysis and liquefaction of acetone and mixed acetone/ tetralin swelled Mukah Balingian Malaysian sub-bituminous coal-The effect on coal conversion and oil yield
Mohd Pauzi Abdullah; Mohd Azlan Mohd Ishak; Khudzir Ismail
The effect of swelling on Mukah Balingian (MB) Malaysian sub-bituminous coal macrostructure was observed by pyrolysing the swelled coal via thermogravimetry under nitrogen at ambient pressure. The DTG curves of the pyrolyzed swelled coal samples show the presence of evolution peaks at temperature ranging from 235 - 295 degree Celsius that are due to releasing of light molecular weight hydrocarbons. These peaks, however, were not present in the untreated coal, indicating some changes in the coal macrostructure has occurred in the swelled coal samples. The global pyrolysis kinetics for coal that follows the first-order decomposition reaction was used to evaluate the activation energy of the pyrolyzed untreated and swelled coal samples. The results thus far have shown that the activation energy for the acetone and mixed acetone/ tetralin-swelled coal samples exhibit lower values than untreated coal, indicating less energy is required during the pyrolysis process due to the weakening of the coal-coal macromolecular interaction network. Moreover, liquefaction on the swelled coal samples that was carried out at temperatures ranging from 360 to 450 degree Celsius at 4 MPa of nitrogen pressure showed the enhancement of the coal conversion and oil yield at temperature of 420 degree Celsius, with retrogressive reaction started to dominate at higher temperature as indicated by decreased and increased in oil yield and high molecular weight pre-asphaltene, respectively. These observations suggest that the solvent swelling pre-treatment using acetone and mixed acetone/ tetralin can improve the coal conversion and oil yields at less severe liquefaction condition. (author)
Impacts of halogen additions on mercury oxidation, in a slipstream selective catalyst reduction (SCR), reactor when burning sub-bituminous coal.
Cao, Yan; Gao, Zhengyang; Zhu, Jiashun; Wang, Quanhai; Huang, Yaji; Chiu, Chengchung; Parker, Bruce; Chu, Paul; Pant, Wei-Ping
This paper presents a comparison of impacts of halogen species on the elemental mercury (Hg(0)) oxidation in a real coal-derived flue gas atmosphere. It is reported there is a higher percentage of Hg(0) in the flue gas when burning sub-bituminous coal (herein Powder River Basin (PRB) coal) and lignite, even with the use of selective catalytic reduction (SCR). The higher Hg(0)concentration in the flue gas makes it difficult to use the wet-FGD process for the mercury emission control in coal-fired utility boilers. Investigation of enhanced Hg(0) oxidation by addition of hydrogen halogens (HF, HCl, HBr, and HI) was conducted in a slipstream reactor with and without SCR catalysts when burning PRB coal. Two commercial SCR catalysts were evaluated. SCR catalyst no. 1 showed higher efficiencies of both NO reduction and Hg(0) oxidation than those of SCR catalyst no. 2. NH3 addition seemed to inhibit the Hg(0) oxidation, which indicated competitive processes between NH3 reduction and Hg(0) oxidation on the surface of SCR catalysts. The hydrogen halogens, in the order of impact on Hg(0) oxidation, were HBr, HI, and HCl or HF. Addition of HBr at approximately 3 ppm could achieve 80% Hg(0) oxidation. Addition of HI at approximately 5 ppm could achieve 40% Hg(0) oxidation. In comparison to the empty reactor, 40% Hg(0) oxidation could be achieved when HCl addition was up to 300 ppm. The enhanced Hg(0) oxidation by addition of HBr and HI seemed not to be correlated to the catalytic effects by both evaluated SCR catalysts. The effectiveness of conversion of hydrogen halogens to halogen molecules or interhalogens seemed to be attributed to their impacts on Hg(0) oxidation.
Evaluation of Control Strategies to Effectively Meet 70-90% Mercury Reduction on an Eastern Bituminous Coal Cyclone Boiler with SCR
Tom Campbell
This is the final site report for testing conducted at Public Service of New Hampshire's (PSNH) Merrimack Unit 2 (MK2). This project was funded through the DOE/NETL Innovations for Existing Plants program. It was a Phase III project with the goal to develop mercury control technologies that can achieve 50-70% mercury capture at costs 25-50% less than baseline estimates of $50,000-$70,000/lb of mercury removed. While results from testing at Merrimack indicate that the DOE goal was partially achieved, further improvements in the process are recommended. Merrimack burned a test blend of eastern bituminous and Venezuelan coals, for a target coal sulfur content of 1.2%, in its 335-MW Unit 2. The blend ratio is approximately a 50/50 split between the two coals. Various sorbent injection tests were conducted on the flue gas stream either in front of the air preheater (APH) or in between the two in-series ESPs. Initial mercury control evaluations indicated that, without SO3 control, the sorbent concentration required to achieve 50% control would not be feasible, either economically or within constraints specific to the maximum reasonable particle loading to the ESP. Subsequently, with SO{sub 3} control via trona injection upstream of the APH, economically feasible mercury removal rates could be achieved with PAC injection, excepting balance-of-plant concerns. The results are summarized along with the impacts of the dual injection process on the air heater, ESP operation, and particulate emissions.
Modeling of Thermal Barrier Coatings
Ferguson, B. L.; Petrus, G. J.; Krauss, T. M.
The project examined the effectiveness of studying the creep behavior of thermal barrier coating system through the use of a general purpose, large strain finite element program, NIKE2D. Constitutive models implemented in this code were applied to simulate thermal-elastic and creep behavior. Four separate ceramic-bond coat interface geometries were examined in combination with a variety of constitutive models and material properties. The reason for focusing attention on the ceramic-bond coat interface is that prior studies have shown that cracking occurs in the ceramic near interface features which act as stress concentration points. The model conditions examined include: (1) two bond coat coefficient of thermal expansion curves; (2) the creep coefficient and creep exponent of the bond coat for steady state creep; (3) the interface geometry; and (4) the material model employed to represent the bond coat, ceramic, and superalloy base.
Tablet coating by injection molding technology - Optimization of coating formulation attributes and coating process parameters.
Desai, Parind M; Puri, Vibha; Brancazio, David; Halkude, Bhakti S; Hartman, Jeremy E; Wahane, Aniket V; Martinez, Alexander R; Jensen, Keith D; Harinath, Eranda; Braatz, Richard D; Chun, Jung-Hoon; Trout, Bernhardt L
We developed and evaluated a solvent-free injection molding (IM) coating technology that could be suitable for continuous manufacturing via incorporation with IM tableting. Coating formulations (coating polymers and plasticizers) were prepared using hot-melt extrusion and screened via stress-strain analysis employing a universal testing machine. Selected coating formulations were studied for their melt flow characteristics. Tablets were coated using a vertical injection molding unit. Process parameters like softening temperature, injection pressure, and cooling temperature played a very important role in IM coating processing. IM coating employing polyethylene oxide (PEO) based formulations required sufficient room humidity (>30% RH) to avoid immediate cracks, whereas other formulations were insensitive to the room humidity. Tested formulations based on Eudrajit E PO and Kollicoat IR had unsuitable mechanical properties. Three coating formulations based on hydroxypropyl pea starch, PEO 1,000,000 and Opadry had favorable mechanical (35% elongation, >95×10 4 J/m 3 toughness) and melt flow (>0.4g/min) characteristics, that rendered acceptable IM coats. These three formulations increased the dissolution time by 10, 15 and 35min, respectively (75% drug release), compared to the uncoated tablets (15min). Coated tablets stored in several environmental conditions remained stable to cracking for the evaluated 8-week time period. Copyright © 2017 Elsevier B.V. All rights reserved.
Article Including Environmental Barrier Coating System
Lee, Kang N. (Inventor)
An enhanced environmental barrier coating for a silicon containing substrate. The enhanced barrier coating may include a bond coat doped with at least one of an alkali metal oxide and an alkali earth metal oxide. The enhanced barrier coating may include a composite mullite bond coat including BSAS and another distinct second phase oxide applied over said surface.
Coatings for fusion reactor environments
Mattox, D.M.
The internal surfaces of a tokamak fusion reactor control the impurity injection and gas recycling into the fusion plasma. Coating of internal surfaces may provide a desirable and possibly necessary design flexibility for achieving the temperatures, ion densities and containment times necessary for net energy production from fusion reactions to take place. In this paper the reactor environments seen by various componentare reviewed along with possible materials responses. Characteristics of coating-substrate systems, important to fusion applications, are delineated and the present status of coating development for fusion applications is reviewed. Coating development for fusion applications is just beginning and poses a unique and important challenge for materials development
Properties of radiation cured coatings
Larson, E.G.; Spencer, D.S.; Boettcher, T.E.; Melbauer, M.A.; Skarjune, R.P.
Coatings were prepared from acrylate or methacrylate functionalized resins to study the effect of end group functionality on the physical properties of u.v. and electron beam cured coatings. Cure response was measured by solid state NMR and gel extraction, as expected, methacrylate resins cured much slower. Thermal Gravimetric Analysis (TGA) revealed acrylate coatings have greater thermal stability. Properties such as tensile strength and hardness showed little effect of end group functionality or curing method. The O 2 and H 2 O permeabilities of the coating were correlated with the processing conditions. (author)
Decontamination and coating of lead
Rankin, W.N.; Bush, S.P.; Lyon, C.E.; Walker, V.
Technology is being developed to decontaminate lead used in shielding applications in contaminated environments for recycle as shieldings. Technology is also being developed to coat either decontaminated lead or new lead before it is used in contaminated environments. The surface of the coating is expected to be much easier to decontaminate than the original lead surface. If contamination becomes severely embedded in the coating and cannot be removed, it can be easily cut with a knife and removed from the lead. The used coating can be disposed of as radioactive (hot hazardous) waste. The lead can then be recoated for further use as a shielding material
Coatings Technology Integration Office (CTIO)
Federal Laboratory Consortium — CTIO serves as the Air Force's central resource for aircraft coating systems and their applications. CTIO's primary objectives are pollution prevention and improved...
Coating material composition
Kimura, Tadashi; Ozeki, Takao; Kobayashi, Juichi; Nakamoto, Hideo; Maeda, Yutaka.
A coating material composition is provided which can easily be cross-linked by irradiation with active energy, particularly electron beams and ultraviolet light, using a mixture of a prepolymer (a) with an addition reaction product (b). Such compositions have coating properties as good as thermosetting acrylic or amino alkyd resins. The prepolymer (a) is produced by primarily reacting at least 0.1 mol of saturated cyclocarboxylic acid anhydrides and/or alpha-, beta-ethylene unsaturated carboxylic acid anhydrides by addition reaction with one mol of hydroxyl radicals of a basic polymer having a molecular weight of 1,000 to 100,000, the basic polymer being obtained from 1%-40% of a hydroxyl radical containing vinyl monomer and at least 30% of (meth)acrylate monomer. One mol of the sum of hydroxyl radicals and carboxyl radicals of the primary reaction product undergoes a secondary addition reaction with at least 0.1 mol of an epoxy radical-containing vinyl monomer to form the prepolymer(a). The addition reaction product(b) is produced by reacting an epoxy radical-containing vinyl monomer with alpha-, beta-ethylene unsaturated carboxylic acids or their anhydrides. The coating material composition contains a majority of a mixture consisting of 10%-90% of (a) and 90%-10% of (b) above by weight. Four examples of the production of basic polymers, seven examples of the production of prepolymers, seven examples of the production of oligomers, and five examples of applications are given. (Iwakiri, K.)
Microplasma sprayed hydroxyapatite coatings
Dey, Arjun
""This unique book on development of microplasma sprayed HAp coating has been organized in a very compact yet comprehensive manner. This book also highlights the horizons of future research that invites the attention of global community, particularly those in bio-medical materials and bio-medical engineering field. This book will surely act as a very useful reference material for both graduate/post-graduate students and researchers in the field of biomedical, orthopedic and manufacturing engineering and research. I truly believ that this is the first ever effort which covers almost all the
SPS: scrubbing or coating ?
Jimenez, J M
The operation of the SPS with high intensity bunched beams is limited by the electron cloud building-up in both the arcs and long straight sections. Two consolidation options have been considered: mitigation of the electron cloud using coatings or relying, as before, on the scrubbing runs. A status report on both options will be given with a particular emphasis on measurements plans for 2012 and pending issues. The testing needs, corresponding beam parameters and MD time in 2012 will be addressed. The criteria for the decision making and the corresponding schedule will be discussed.
SPS: scrubbing or coating?
Jimenez, J.M.
The operation of the SPS with high intensity bunched beams is limited by the electron cloud building-up in both the arcs and long straight sections. Two consolidation options have been considered: suppression of the electron cloud build-up using coatings or relying, as before, on the scrubbing mitigation. A status report on both options will be given with a particular emphasis on measurements plans for 2012 and pending issues. The testing needs, corresponding beam parameters and MD time in 2012 will be addressed. The criteria for the decision making and the corresponding schedule will be discussed. (author)
Radiation hardenable coating mixture
Howard, D.D.
This invention relates to coatings that harden under radiation and to their compositions. Specifically, this invention concerns unsaturated urethane resins polymerisable by addition and to compositions, hardening under the effect of radiation, containing these resins. These resins feature the presence of at least one unsaturated ethylenic terminal group of structure CH 2 =C and containing the product of the reaction of an organic isocyanate compound with at least two isocyanate groups and one polyester polyol with at least two hydroxyl groups, and one unsaturated monomer compound polymerisable by addition having a single active hydrogen group reacting with the isocyanate [fr
Federal Highway Administration 100-year coating study.
The Federal Highway Administration 100-Year Coating Study was initiated in August 2009 to search for durable : coating systems at a reasonable cost. The objective of the study was to identify and evaluate coating materials that can : provide 100 year...
Decoding white coat hypertension
Bloomfield, Dennis A; Park, Alex
There is arguably no less understood or more intriguing problem in hypertension that the "white coat� condition, the standard concept of which is significantly blood pressure reading obtained by medical personnel of authoritative standing than that obtained by more junior and less authoritative personnel and by the patients themselves. Using hospital-initiated ambulatory blood pressure monitoring, the while effect manifests as initial and ending pressure elevations, and, in treated patients, a low daytime profile. The effect is essentially systolic. Pure diastolic white coat hypertension appears to be exceedingly rare. On the basis of the studies, we believe that the white coat phenomenon is a common, periodic, neuro-endocrine reflex conditioned by anticipation of having the blood pressure taken and the fear of what this measurement may indicate concerning future illness. It does not change with time, or with prolonged association with the physician, particularly with advancing years, it may be superimposed upon essential hypertension, and in patients receiving hypertensive medication, blunting of the nighttime dip, which occurs in about half the patients, may be a compensatory mechanisms, rather than an indication of cardiovascular risk. Rather than the blunted dip, the morning surge or the widened pulse pressure, cardiovascular risk appears to be related to elevation of the average night time pressure. PMID:28352632
Ceramic protective coating
Harbach, F.; Nicoll, A.
The basic material of the above-mentioned layer consists of pure aluminium oxide or essentially aluminium oxide. To improve this protective layer metal oxides from the groups IIA, IIIA, IIIB, VB, VIB, VIIB or VIII of the periodic system are added to its basic material before the said protective coating is applied. In this way a corundum structure is formed in the case of aluminium oxide. Gallium oxide, vanadium oxide, chromium oxide or iron oxide are particularly suited for the correlation of such a corundum structure. The formation of the corundum structure increases the resistance of the protective coating to the corrosive effects of vanadium pentoxide and sodium sulfate. By the addition of a specific quantity of magnesium oxide it is possible not only to stimulate the formation of corundum but also to reduce the increase in grain size in the case of the aluminium oxide. The other metallic oxides are especially favorable to the formation of the corundum structure, so that preferably magnesium oxide is to be added to these metallic oxides in order to reduce the increase in grain size. (author)
Rapidly curable electrically conductive clear coatings
Bowman, Mark P.; Anderson, Lawrence G.; Post, Gordon L.
Rapidly curable electrically conductive clear coatings are applied to substrates. The electrically conductive clear coating includes to clear layer having a resinous binder with ultrafine non-stoichiometric tungsten oxide particles dispersed therein. The clear coating may be rapidly cured by subjecting the coating to infrared radiation that heats the tungsten oxide particles and surrounding resinous binder. Localized heating increases the temperature of the coating to thereby thermally cure the coating, while avoiding unwanted heating of the underlying substrate.
White coat hypertension in pediatrics.
Jurko, Alexander; Minarik, Milan; Jurko, Tomas; Tonhajzerova, Ingrid
The article summarizes current information on blood pressure changes in children during clinic visit. White coat as a general dressing of physicians and health care personnel has been widely accepted at the end of the 19th century. Two problems can be associated with the use of white coat: white coat phenomenon and white coat hypertension. Children often attribute pain and other unpleasant experience to the white coat and refuse afterwards cooperation with examinations. Definition of white coat hypertension in the literature is not uniform. It has been defined as elevated blood pressure in the hospital or clinic with normal blood pressure at home measured during the day by ambulatory blood pressure monitoring system. White coat effect is defined as temporary increase in blood pressure before and during visit in the clinic, regardless what the average daily ambulatory blood pressure values are. Clinical importance of white coat hypertension is mainly because of higher risk for cardiovascular accidents that are dependent on end organ damage (heart, vessels, kidney). Current data do not allow any clear recommendations for the treatment. Pharmacological therapy is usually started in the presence of hypertrophic left ventricle, changes in intimal/medial wall thickness of carotic arteries, microalbuminuria and other cardiovascular risk factors. Nonpharmacological therapy is less controversial and certainly more appropriate. Patients have to change their life style, need to eliminate as much cardiovascular risk factors as possible and sustain a regular blood pressure monitoring.
External coating of colonic anastomoses
Pommergaard, Hans-Christian; Achiam, Michael Patrick; Rosenberg, Jacob
Colon anastomotic leakage remains both a frequent and serious complication in gastrointestinal surgery. External coating of colonic anastomoses has been proposed as a means to lower the rate of this complication. The aim of this review was to evaluate existing studies on external coating of colonic...
Moisture transport in coated wood
Meel, P.A. van; Erich, S.J.F.; Huinink, H.P.; Kopinga, K.; Jong, J. DE; Adan, O.C.G.
Moisture accumulation inside wood causes favorable conditions for decay. Application of a coating alters the moisture sorption of wood and prevents accumulation of moisture. This paper presents the results of a nuclear magnetic resonance (NMR) study on the influence of a coating on the moisture
Electroless alloy/composite coatings
Indian Academy of Sciences (India)
The market for these coatings is expanding fast as the potential applications are on the rise. In the present article, an attempt has been made to review different electroless alloy/composite coatings with respect to bath types and their composition, properties and applications. Different characterisation studies have been ...
Lignin based controlled release coatings
Mulder, W.J.; Gosselink, R.J.A.; Vingerhoeds, M.H.; Harmsen, P.F.H.; Eastham, D.
Urea is a commonly used fertilizer. Due to its high water-solubility, misuse easily leads to excess nitrogen levels in the soil. The aim of this research was to develop an economically feasible and biodegradable slow-release coating for urea. For this purpose, lignin was selected as coating
Foundry Coating Technology: A Review
Nwaogu, Ugochukwu Chibuzoh; Tiedje, Niels Skat
is important. In this review, a detailed description of these topics and examples are provided where necessary. A potential area of research in foundry coating development, using sol-gel process is suggested. The application of sol-gel technology in the development of foundry coatings is a novel approach....
Intumescent coatings under fast heating
Nørgaard, Kristian Petersen; Dam-Johansen, Kim; Català , Pere
Intumescent coatings are widely used to delay or minimise the destructive effects of fire. They are usually tested under conditions that simulate the relatively slow build-up of heat in a normal fire. Here, the effects of damage during a fire causing sudden heating of the coating were studied....
Steam initiated hydrotalcite conversion coatings
Zhou, Lingli; Friis, Henrik; Roefzaad, Melanie
A facile process of exploiting high-temperature steam to deposit nvironmentally friendly hydrotalcite (HT) coatings on Al alloy 6060 was developed in a spray system. Scanning electron microscopy showed the formationf a continuous and conformal coating comprised of a compact mass of crystallites. ...
Evanescent wave assisted nanomaterial coating.
Mondal, Samir K; Pal, Sudipta Sarkar; Kumbhakar, Dharmadas; Tiwari, Umesh; Bhatnagar, Randhir
In this work we present a novel nanomaterial coating technique using evanescent wave (EW). The gradient force in the EW is used as an optical tweezer for tweezing and self-assembling nanoparticles on the source of EW. As a proof of the concept, we have used a laser coupled etched multimode optical fiber, which generates EW for the EW assisted coating. The section-wise etched multimode optical fiber is horizontally and superficially dipped into a silver/gold nanoparticles solution while the laser is switched on. The fiber is left until the solution recedes due to evaporation leaving the fiber in air. The coating time usually takes 40-50 min at room temperature. The scanning electron microscope image shows uniform and thin coating of self-assembled nanoparticles due to EW around the etched section. A coating thickness optical fiber probes and other plasmonic circuits.
Functional Plasma-Deposited Coatings
Mykhaylo Pashechko
Full Text Available The paper focuses on the problem of low adhesion of plasma sprayed coatings to the substrate. The subsequent laser treatment modes and their influence on the coating-substrate interface were studied. This allows to decrease the level of metstability of the coating, thus decreasing its hardness down to 11-12 GPa on the surface and to about 9 GPa on depth of 400 µm. The redistribution of alloying elements through solid and liquid diffusion improves mechanical properties and rises the adhesion up to 450 MPa after remelting and up to 90-110 MPa after laser-aided thermal cycling. At he same time, remelting of coating helps to decrease its porosity down to 1%. Obtained complex of properties also allows to improve wear resistance of coatings and to decrease friction factor.
Self-Healing anticorrosive coatings
Nesterova, Tatyana
%. The number is lower than anticipated and needs to be confirmed. Finally, a 3-D model, based on Monte-Carlo simulations, has been developed for prediction of healing efficiency of a microcapsule-based anticorrosive coating. Two kinds of cracks were considered: cracks accommodated within the bulk coating...... associated with development and testing of this type of coating. A laboratory investigation, to identify the most suitable method for production of mechanically stable (filled with industrially relevant core materials) and forming a free-flowing powder upon drying microcapsules, has been performed. Four...... reduces the intensity of crack formation (both in number and length) compared to filler-containing coatings and prevents the coating from flaking upon damage. Based on specular gloss measurements, a preliminary critical pigment (microcapsule) concentration (CPVC) value was estimated to about 30 vol...
Understanding particulate coating microstructure development
Roberts, Christine Cardinal
How a dispersion of particulates suspended in a solvent dries into a solid coating often is more important to the final coating quality than even its composition. Essential properties like porosity, strength, gloss, particulate order, and concentration gradients are all determined by the way the particles come together as the coating dries. Cryogenic scanning electron microscopy (cryoSEM) is one of the most effective methods to directly visualize a drying coating during film formation. Using this method, the coating is frozen, arresting particulate motion and solidifying the sample so that it be imaged in an SEM. In this thesis, the microstructure development of particulate coatings was explored with several case studies. First, the effect of drying conditions was determined on the collapse of hollow latex particles, which are inexpensive whiteners for paint. Using cryoSEM, it was found that collapse occurs during the last stages of drying and is most likely to occur at high drying temperatures, humidity, and with low binder concentration. From these results, a theoretical model was proposed for the collapse of a hollow latex particle. CryoSEM was also used to verify a theoretical model for the particulate concentration gradients that may develop in a coating during drying for various evaporation, sedimentation and particulate diffusion rates. This work created a simple drying map that will allow others to predict the character of a drying coating based on easily calculable parameters. Finally, the effect of temperature on the coalescence and cracking of latex coatings was explored. A new drying regime for latex coatings was identified, where partial coalescence of particles does not prevent cracking. Silica was shown to be an environmentally friendly additive for preventing crack formation in this regime.
Study of stabilization/solidification processes (of solid porous wastes) based on hydraulic or bituminous binders; Etude des procedes de stabilisation/solidification (des dechets solides poreux) a base de liants hydrauliques ou de liants bitumineux
Sing-Teniere, Ch.
The first part of this thesis presents the regulatory framework and the technical context linked with the study of stabilized/solidified wastes and with the evaluation of stabilization/solidification processes. A presentation of the two type of ultimate wastes under study (a used catalyst and an activated charcoal) and an analysis of the processes is given. The second part is devoted to the experimental characterization of both types of porous wastes. The third part deals with the processing of such wastes using an hydraulic binder. The study stresses on both on the stabilization/solidification efficiency of the process and on the conditions of its implementation. The same work is made for a process that uses a bituminous binder. Some choice criteria for the selection of the better process are deduced from the examination of the overall data collected. The waste characterization methodology is applied six times: two times for the raw wastes, two times for the same wastes processed with an hydraulic binder, and two times for the same wastes processed with a bituminous binder. (J.S.)
Thermal relaxation of bituminous coal to improve donation ability of hydrogen radicals in flash pyrolysis; Sekitan kozo kanwa ni yoru suiso radical kyoyo noryoku no kojo wo mezashita netsubunkai mae shori
Mori, T.; Isoda, T.; Kusakabe, K.; Morooka, S. [Kyushu University, Fukuoka (Japan). Faculty of Engineering; Hayashi, J. [Hokkaido University, Sapporo (Japan). Center for Advanced Research of Energy Technology
In terms of coal conversion reaction, the behavior of bituminous coal heated beyond a glass transition point was examined on the basis of pyrolyzed products, and the effect of an increase in proton mobility on promotion of coal decomposition was evaluated. In experiment, after Illinois bituminous coal specimen was heated up to a specific temperature in N2 or He gas flow at a rate of 5K/min, the specimen was directly transferred to a pyrolyzer for instantaneous pyrolysis. As the experimental result, the glass transition temperature of the Illinois coal specimen was calculated to be 589K from a differential scanning calorimetry (DSC) profile. From the pyrolysis result of the Illinois coal specimen heated up to 623K, the char yield decreased by 3kg as compared with that of the original coal, while the tar yield increased by 4kg up to 27kg per 100kg of the original coal. This tar increase was larger than that of cooled coal. These results suggested that the donation of hydrogen radicals to coal fragments is improved with an increase in proton mobility. 4 refs., 4 figs., 1 tab.
Optical coating preparation
Belleville, P.; Sabary, F.; Marcel, C.
In order to optimize the properties of optical components, thin film deposition with controlled thickness and refractive index is often needed. Two different deposition techniques are proposed in this article and illustrated with examples: physical vapor deposition (PVD) and liquid sol-gel process (LSG). PVD and LSG techniques are equivalent as far as the following topics are concerned: elaboration of oxide or composite coated material, optical performance, mechanical performance, and laser performance. PVD is better for the elaboration of metallic films, the design of multi-layers or complex pile-up of layers. LSG is better for the treatment of large surfaces, for substrates with complicated shapes and for its low cost. PVD technique has been widely used so it benefited from an industrial maturity and a clean technology concerning wastes and effluents. On the contrary LSG is a new technique not yet widely used in industrial processes but that looks promising. (A.C.)
Novel coating compositions
Kimura, Tadashi; Kobayashi, Juichi; Nakamoto, Hideo.
An acrylic coating composition rapidly hardenable by irradiating with ionizing radiations or light beams is given using hydroxyl group-containing vinyl monomers, polycarboxylic acid anhydrides, epoxy group-containing vinyl monomers and an organic solvent having a boiling point of at least 120 0 C. The process comprises the steps of first and second reactions. The first reaction takes place between one mol of a hydroxyl group of a basic polymer and at least 0.1 mol of polycarboxylic acid anhydride, wherein the basic polymer has a molecular weight ranging from 5,000 to 100,000 and consists of 1-40% by weight of vinyl monomer containing hydroxyl group, at least 30% of (meth)acrylic monomer and other vinyl monomers if required. The second reaction takes place between one mol of hydroxyl plus a carboxyl group of the thus obtained basic polymer and at least 0.1 mol of an epoxy group-containing vinyl monomer to produce a prepolymer. The prepolymer is mixed with a solvent such as ethyl benzene to produce the coating material. The electron beam accelerator energy level may be 0.1-2.0 MeV. In light beam polymerization, benzoin is particularly utilized as an intensifying substance. In one example, a basic polymer is produced by reacting 39 parts of styrene, 37 parts of ethyl acrylate, 24 parts of 2-hydroxyl ethyl acrylate, 4 parts of dimethyl amino ethyl methacrylate and others. A prepolymer is produced by reacting this basic polymer with 30 parts of glycidyl acrylate and others. (Iwakiri, K.)
How PE tape performs under concrete coating
Dritt, H.J.
The program objectives were to evaluate the performance of polyethylene tape plant coating and fusion bonded epoxy powder systems with particular respect to the following: 1. Concrete coating application procedures; 2. The shear resistance during laying and retrieving operations of the coating at the various interfaces (a) Pipe and anti-corrosion coating; (b) Anti-corrosion coating and outerwrap; (c) Overlap areas of the anti-corrosion and outerwrap layers; (d) Between concrete and the various corrosion coatings during laying and retrieving operations. 3. Resistance to damage of the coating as a consequence of cracking or slippage of the concrete weight coating. 4. Ability of various coatings to withstand the damage during concrete application by both impact and compression methods; 5. Evaluation of tape and shrink sleeve joint coatings at the cut-back area as well as performance of tape under hot asphalt coating
Avian Egg and Egg Coat.
Okumura, Hiroki
An ovulated egg of vertebrates is surrounded by unique extracellular matrix, the egg coat or zona pellucida, playing important roles in fertilization and early development. The vertebrate egg coat is composed of two to six zona pellucida (ZP) glycoproteins that are characterized by the evolutionarily conserved ZP-domain module and classified into six subfamilies based on phylogenetic analyses. Interestingly, investigations of biochemical and functional features of the ZP glycoproteins show that the roles of each ZP-glycoprotein family member in the egg-coat formation and the egg-sperm interactions seemingly vary across vertebrates. This might be one reason why comprehensive understandings of the molecular basis of either architecture or physiological functions of egg coat still remain elusive despite more than 3 decades of intensive investigations. In this chapter, an overview of avian egg focusing on the oogenesis are provided in the first section, and unique features of avian egg coat, i.e., perivitelline layer, including the morphology, biogenesis pathway, and physiological functions are discussed mainly on chicken and quail in terms of the characteristics of ZP glycoproteins in the following sections. In addition, these features of avian egg coat are compared to mammalian zona pellucida, from the viewpoint that the structural and functional varieties of ZP glycoproteins might be associated with the evolutionary adaptation to their reproductive strategies. By comparing the egg coat of birds and mammals whose reproductive strategies are largely different, new insights into the molecular mechanisms of vertebrate egg-sperm interactions might be provided.
On the oxidation of the dissolved organic matter in Boom clay by NaNO3 and NaNO2 from disposed Eurobitum bituminized waste
Vasile, M.; Bleyen, N.; Valcke, E.; Bruggeman, C.; Marien, A.
Document available in extended abstract form only. In Belgium, Boom Clay is studied as a potential host clay formation for the final disposal of EUROBITUM bituminized waste, which consists of 60 wt% hard bitumen (Mexphalt R85/40) and 40 wt% waste. The main salts that are present in the bituminized waste are NaNO 3 , 20-30 wt%, and CaSO 4 , 4-6 wt%. After disposal of the waste in the clay, an uptake of pore water by the embedded, dehydrated and hygroscopic salts will lead to a swelling of the waste and to a release of the salts into the Boom Clay. A possible consequence of the salt release is the oxidation of the clay by nitrate and, possibly, nitrite, resulting in a lower reducing capacity of the clay towards redox sensitive radionuclides, which in turn could have an impact on the migration behaviour of these radionuclides. The extent of oxidation of authigenic Boom Clay redox sensitive components, like organic matter and pyrite is studied at the SCK.CEN. As a first step in the study of the influence of nitrate and nitrite on the redoxactive Boom Clay components, we performed batch tests with dissolved organic matter (DOM). DOM was exposed to different concentrations of nitrate and nitrite for more than one year in both biotic and abiotic conditions. This paper will discuss the results obtained by exposing DOM to nitrate and nitrite and comparing two methods for the determination of its redox capacity. NaNO 3 or NaNO 2 , previously stored under inert atmosphere to remove all oxygen gas, was added to Boom Clay water collected from a piezometer to obtain final salt concentrations of 0.1 and 0.005 M NaNO 3 , or 0.05 and 0.005 M NaNO 2 . Sodium azide, also stored under inert atmosphere, was added (0.2 wt. %) to inhibit the microbial activity in the tests, creating abiotic conditions. All solutions were prepared in an anaerobic glove box. The nitrate and nitrite reduction by DOM was followed by analysing the concentrations of nitrate, nitrite and ammonium in the
Intumescent Coatings as Fire Retardants
Parker, J. A.; Fohlen, G. M.; Sawko, P. M.; Fish, R. H.
The development of fire-retardant coatings to protect surfaces which may be exposed to fire or extreme heat is a subject of intense interest to many industries. A fire-retardant paint has been developed which represents a new chemical approach for preparing intumescent coatings, and potentially, is very important to fire-prevention authorities. The requirements for a superior coating include ease of application, suitability to a wide variety of surfaces and finishes, and stability over an extended period of time within a broad range of ambient temperature and humidity conditions. These innovative coatings, when activated by the heat of a fire, react to form a thick, low-density, polymeric coating or char layer. Water vapor and sulphur dioxide are released during the intumescent reaction. Two fire-protection mechanisms thus become available: (1) the char layer retards the flow of heat, due to the extremely low thermal conductivity; and (2) water vapor and sulfur dioxide are released, providing fire quenching properties. Still another mechanism functions in cases where the char, by virtue of its high oxidation resistance and low thermal conductivity, reaches a sufficiently high temperature to re-radiate much of the incident heat load. The coatings consist of dispersions of selective salts of a nitro-amino-arornatic compound. Specifically, para-nitroaniline bisulfate and the ammonium salt of para-nitroaniline-ortho sulphuric acid (2-amino-5-nitrobenzenesulphuric acid) are used. Suitable vehicles are cellulose nitrate of lacquer grade, a nitrite-phenolic modified rubber, or epoxy-polysulfide copolymer. Three separate formulations have been developed. A solvent is usually employed, such as methylethyl ketone, butyl acetate, or toluene, which renders the coatings suitably thin and which evaporates after the coatings are applied. Generally, the intumescent material is treated as insoluble in the vehicle, and is ground and dispersed in the vehicle and solvent like an
Integrated Glass Coating Manufacturing Line
Brophy, Brenor [Enki Technology Inc., San Jose, CA (United States)
This project aims to enable US module manufacturers to coat glass with Enki's state of the art tunable functionalized AR coatings at the lowest possible cost and highest possible performance by encapsulating Enki's coating process in an integrated tool that facilitates effective process improvement through metrology and data analysis for greater quality and performance while reducing footprint, operating and capital costs. The Phase 1 objective was a fully designed manufacturing line, including fully specified equipment ready for issue of purchase requisitions; a detailed economic justification based on market prices at the end of Phase 1 and projected manufacturing costs and a detailed deployment plan for the equipment.
Laser-based coatings removal
Freiwald, J.G.; Freiwald, D.A.
Over the years as building and equipment surfaces became contaminated with low levels of uranium or plutonium dust, coats of paint were applied to stabilize the contaminants in place. Most of the earlier paint used was lead-based paint. More recently, various non-lead-based paints, such as two-part epoxy, are used. For D ampersand D (decontamination and decommissioning), it is desirable to remove the paints or other coatings rather than having to tear down and dispose of the entire building. This report describes the use of pulse-repetetion laser systems for the removal of paints and coatings
Hydrogen permeation resistant phosphate coatings
McGuire, J.C.
A method for reducing hydrogen diffusion through metal wherein the metal is coated with a phosphate-radical-containing, phosphate-glass-forming material on at least one surface thereof. The coating is then heated to at least 350 0 C to form a phosphate glass. This method is especially applicable to nuclear reactors to minimize tritium diffusion. The coating is preferably formed with a solution of phosphoric acid which may also contain compounds such as MnSO 4 , SiO 2 and Na 2 Cr 2 0 7 . (author)
A method for reducing hydrogen diffusion through metal is described. The metal is coated with a phosphate-radical-containing, phosphate-glass-forming material on at least one surface. The coating is then heated to at least 350 0 C to form a phosphate glass. This method is especially applicable to nuclear reactors to minimize tritium diffusion. The coating is preferably formed with a solution of phosphoric acid which may also contain compounds such as MnSO 4 , SiO 2 and Na 2 Cr 2 O 7 . (author)
Freiwald, J.G.; Freiwald, D.A. [F2 Associates, Inc., Albuquerque, NM (United States)
Over the years as building and equipment surfaces became contaminated with low levels of uranium or plutonium dust, coats of paint were applied to stabilize the contaminants in place. Most of the earlier paint used was lead-based paint. More recently, various non-lead-based paints, such as two-part epoxy, are used. For D&D (decontamination and decommissioning), it is desirable to remove the paints or other coatings rather than having to tear down and dispose of the entire building. This report describes the use of pulse-repetetion laser systems for the removal of paints and coatings.
Experimental evaluation of coating delamination in vinyl coated metal forming
Son, Young Ki; Lee, Chan Joo; Kim, Byung Min; Lee, Jung Min; Byoen, Sang Doek; Lee, Soen Bong
In this paper, a new evaluation and prediction method for coating delamination during sheet metal forming is presented. On the basis of the forming limit diagram (FLD), the current study evaluates the delamination of PET coating by using a cross cut specimen, dome test, and rectangular cup drawing test. Dome test specimens were subjected to biaxial, plane strain, and uniaxial deformation modes. Rectangular cup drawing test specimens were subjected to the deep drawing deformation mode, and compression deformation mode. A vinyl coated metal (VCM) sheet consists of three layers of polymer on the sheet metals: a protective film, a PET layer and a PVC layer. The areas with coating delamination were identified, and the results of the evaluation were plotted according to major and minor strain values, depicting coating delamination. The constructed delamination limit diagram (DLD) can be used to determine the forming limit of VCM during the complex press forming process. ARGUS (GOM) was employed to identify the strain value and deformation mode of the delaminated surface after the press forming. After identifying the areas of delamination, the DLD of the PET coating can be constructed in a format similar to that of the FLD. The forming limit of the VCM sheet can be evaluated using the superimposition of the delamination limit strain of the coating onto the FLD of VCM sheet. The experimental results showed that the proposed test method will support the sheet metal forming process design for VCM sheets. The assessment method presented in this study can be used to determine the delamination limit strain under plastic deformation of other polymer coated metals. The experimental results suggested that the proposed testing method is effective in evaluating delamination for specific applications
Son, Young Ki; Lee, Chan Joo; Kim, Byung Min [Pusan National Univ., Busan (Korea, Republic of); Lee, Jung Min [Korea Institute of Industrial Technology, Busan (Korea, Republic of); Byoen, Sang Doek [HA Digital Engineering Gr., Seongsan Gu (Korea, Republic of); Lee, Soen Bong [Keimyung Univ., Daegu (Korea, Republic of)
In this paper, a new evaluation and prediction method for coating delamination during sheet metal forming is presented. On the basis of the forming limit diagram (FLD), the current study evaluates the delamination of PET coating by using a cross cut specimen, dome test, and rectangular cup drawing test. Dome test specimens were subjected to biaxial, plane strain, and uniaxial deformation modes. Rectangular cup drawing test specimens were subjected to the deep drawing deformation mode, and compression deformation mode. A vinyl coated metal (VCM) sheet consists of three layers of polymer on the sheet metals: a protective film, a PET layer and a PVC layer. The areas with coating delamination were identified, and the results of the evaluation were plotted according to major and minor strain values, depicting coating delamination. The constructed delamination limit diagram (DLD) can be used to determine the forming limit of VCM during the complex press forming process. ARGUS (GOM) was employed to identify the strain value and deformation mode of the delaminated surface after the press forming. After identifying the areas of delamination, the DLD of the PET coating can be constructed in a format similar to that of the FLD. The forming limit of the VCM sheet can be evaluated using the superimposition of the delamination limit strain of the coating onto the FLD of VCM sheet. The experimental results showed that the proposed test method will support the sheet metal forming process design for VCM sheets. The assessment method presented in this study can be used to determine the delamination limit strain under plastic deformation of other polymer coated metals. The experimental results suggested that the proposed testing method is effective in evaluating delamination for specific applications.
Water permeability of pigmented waterborne coatings
Donkers, P.A.J.; Huinink, H.P.; Erich, S.J.F.; Reuvers, N.J.W.; Adan, O.C.G.
Coatings are used in a variety of applications. Last decades more and more coating systems are transforming from solvent to waterborne coating systems. In this study the influence of pigments on the water permeability of a waterborne coating system is studied, with special interest in the possible
Radiation cured coatings for fiber optics
Ketley, A.D.; Morgan, C.R.
A continuous protective coating is formed on a fiber optic by coating the fiber optic in a bath of a liquid radiation curable composition at a temperature up to 90 0 C and exposing the coated conductor to ultraviolet or high energy ionizing radiation to cure the coating
Hex Chrome Free Coatings for Electronics Overview
Kessel, Kurt
The overall objective of the Hex Chrome Free Coatings for Electronics project is to evaluate and test pretreatment coating systems not containing hexavalent chrome in avionics and electronics housing applications. This objective will be accomplished by testing strong performing coating systems from prior NASA and DoD testing or new coating systems as determined by the stakeholders.
Comparison of additive amount used in spin-coated and roll-coated organic solar cells
Cheng, Pei; Lin, Yuze; Zawacka, Natalia Klaudia
All-polymer and polymer/fullerene inverted solar cells were fabricated by spin-coating and roll-coating processes. The spin-coated small-area (0.04 cm(2)) devices were fabricated on indium tin oxide (ITO) coated glass substrates in nitrogen. The roll-coated large-area (1.0 cm(2)) devices were...
Overlay metallic-cermet alloy coating systems
Gedwill, M.A.; Glasgow, T.K.; Levine, S.R.
A substrate, such as a turbine blade, vane, or the like, which is subjected to high temperature use is coated with a base coating of an oxide dispersed, metallic alloy (cermet). A top coating of an oxidation, hot corrosion, erosion resistant alloy of nickel, cobalt, or iron is then deposited on the base coating. A heat treatment is used to improve the bonding. The base coating serves as an inhibitor to interdiffusion between the protective top coating and the substrate. Otherwise, the protective top coating would rapidly interact detrimentally with the substrate and degrade by spalling of the protective oxides formed on the outer surface at elevated temperatures
Gedwill, M. A.; Levine, S. R.; Glasgow, T. K. (Inventor)
A substrate, such as a turbine blade, vane, or the like, which is subjected to high temperature use is coated with a base coating of an oxide dispersed, metallic alloy (cermet). A top coating of an oxidation, hot corrosion, erosion resistant alloy of nickel, cobalt, or iron is then deposited on the base coating. A heat treatment is used to improve the bonding. The base coating serves as an inhibitor to interdiffusion between the protective top coating and the substrate. Otherwise, the protective top coating would rapidly interact detrimentally with the substrate and degrade by spalling of the protective oxides formed on the outer surface at elevated temperatures.
Seal coat binder performance specifications.
Need to improve seal coat binder specs: replace empirical tests (penetration, ductility) with : performance-related tests applicable to both : unmodified and modified binders; consider temperatures that cover entire in service : range that are tied t...
Protective coatings for commercial particulates
Kindl, B.; Teng, Y.H.; Liu, Y.L.
SiC/Al composites are in large-scale production with Al-Si alloy matrices. The same composites with pure Al or low Si matrices need diffusion barriers on the SiC reinforcement to control the interfacial reaction. The present paper describes various approaches taken to obtain protective coatings...... of alumina and zirconia on SiC particulates by sol-gel techniques. Aqueous and organic precursors have been used. The extent of the reaction, i.e., the Si and Al4C3 content in the matrix, was determined by differential thermal analysis and X-ray diffraction. The reaction rates of some coated particulates...... in liquid Al are decreased by as much as one order of magnitude during the first 15 min of immersion. Pretreatments of the SiC surface, the composition and thickness of the coating interphase and heat treatments of the coated materials have been studied, and are discussed in relation to their effect...
Cementless Hydroxyapatite Coated Hip Prostheses
Herrera, Antonio; Mateo, Jesús; Gil-Albarova, Jorge; Lobo-Escolar, Antonio; Ibarz, Elena; Gabarre, Sergio; Más, Yolanda
More than twenty years ago, hydroxyapatite (HA), calcium phosphate ceramics, was introduced as a coating for cementless hip prostheses. The choice of this ceramic is due to its composition being similar to organic apatite bone crystals. This ceramic is biocompatible, bioactive, and osteoconductive. These qualities facilitate the primary stability and osseointegration of implants. Our surgical experience includes the implantation of more than 4,000 cementless hydroxyapatite coated hip prostheses since 1990. The models implanted are coated with HA in the acetabulum and in the metaphyseal area of the stem. The results corresponding to survival and stability of implants were very satisfactory in the long-term. From our experience, HA-coated hip implants are a reliable alternative which can achieve long term survival, provided that certain requirements are met: good design selection, sound choice of bearing surfaces based on patient life expectancy, meticulous surgical technique, and indications based on adequate bone quality. PMID:25802848
Black Sprayable Molecular Adsorber Coating
National Aeronautics and Space Administration — The main objective of this technology project is to develop, optimize, and flight qualify a black version of the molecular adsorber coating and a conductive version...
Self-stratifying antimicrobial coatings
Yagci, M.B.
Today, antimicrobial polymers/coatings are widely used in various areas, such as biomedical devices, pharmaceuticals, hospital buildings, textiles, food processing, and contact lenses, where sanitation is needed. Such wide application facilities have made antimicrobial materials very attractive for
Smart Coatings for Corrosion Protection
Calle, Luz Marina; Li, Wendy; Buhrow, Jerry W.; Johnsey, Marissa N.
Nearly all metals and their alloys are subject to corrosion that causes them to lose their structural integrity or other critical functionality. It is essential to detect corrosion when it occurs, and preferably at its early stage, so that action can be taken to avoid structural damage or loss of function. Protective coatings are the most commonly used method of corrosion control. However, progressively stricter environmental regulations have resulted in the ban of many commercially available corrosion protective coatings due to the harmful effects of their solvents or corrosion inhibitors. This work concerns the development of a multifunctional, smart coating for the autonomous control of corrosion. This coating is being developed to have the inherent ability to detect the chemical changes associated with the onset of corrosion and respond autonomously to indicate it and control it.
Dielectric coatings on metal substrates
Glaros, S.S.; Baker, P.; Milam, D.
Large aperture, beryllium substrate-based mirrors have been used to focus high intensity pulsed laser beams. Finished surfaces have high reflectivity, low wavefront distortion, and high laser damage thresholds. This paper describes the development of a series of metallic coatings, surface finishing techniques, and dielectric overcoatings to meet specified performance requirements. Beryllium substrates were coated with copper, diamond-machined to within 5 micro-inches to final contour, nickel plated, and abrasively figured to final contour. Bond strengths for several bonding processes are presented. Dielectric overcoatings were deposited on finished multimetallic substrates to increase both reflectivity and the damage thresholds. Coatings were deposited using both high and low temperature processes which induce varying stresses in the finished coating substrate system. Data are presented to show the evolution of wavefront distortion, reflectivity, and damage thresholds throughout the many steps involved in fabrication
Antonio Herrera
Full Text Available More than twenty years ago, hydroxyapatite (HA, calcium phosphate ceramics, was introduced as a coating for cementless hip prostheses. The choice of this ceramic is due to its composition being similar to organic apatite bone crystals. This ceramic is biocompatible, bioactive, and osteoconductive. These qualities facilitate the primary stability and osseointegration of implants. Our surgical experience includes the implantation of more than 4,000 cementless hydroxyapatite coated hip prostheses since 1990. The models implanted are coated with HA in the acetabulum and in the metaphyseal area of the stem. The results corresponding to survival and stability of implants were very satisfactory in the long-term. From our experience, HA-coated hip implants are a reliable alternative which can achieve long term survival, provided that certain requirements are met: good design selection, sound choice of bearing surfaces based on patient life expectancy, meticulous surgical technique, and indications based on adequate bone quality.
Method of bituminization equipment decontamination
Alexa, J.
Overheated water vapour is fed into the contaminated area containing substances insoluble in water but soluble in organic solvents. Prior to entry into the decontaminated area the vapour bubbles through the aqueous solution layer of suitable detergents and a layer of suitable organic solvent. In this process the distillation takes place of the solvent and the aerosols of the aqueous solution are carried away with the vapour stream, condense on the inner surface of the vessel and thus wash it. The condensate flows down the walls and in its place condense other fractions of pure solvent and the aqueous solution. The walls of the vessel are slowly heated and the liquid waste is discharged via a mud discharge pipe. (J.B.)
Furnace for treating bituminous material
Klotzer, M
A furnace with saw-teeth-like profiled hearth, which by means of a kind of shaking slide executes a backward and forward motion, for carrying out the process according to Patent 422,391. It is characterized in that the stroke of the hearth moving in the furnace is smaller than the length of the profile tooth and the height of the feed is held less than the tooth height.
Bituminization of biologically harmful wastes
Freund, M.; Magyar, M.; Mozes, G.; Csikos, R.; Kristof, M.; Toth, L.; Hima, G.
The invention claims the bitumenization of biologically harmful wastes, such as industrial wastes containing radioactive materials. These wastes containing water are transported from sludge basins, this either by gravity or by mechanical stirrino. into a suitably adapted absorption zone or to several parallel zones filled with bitumen heated to 100 to 250 degC. An inert gas is forced into the system foaming the zone contents. The foam phase is decomposed by the action of heat while water is evaporated and condensed. Bitumen containing dry matter of the radioactive wastes is discharged from the bottom part of the absorption zone and stored in a tank. (Kr)
Oil production from bituminous materials
Gotting, H E.B.; Gotting, L K
The material such as shale, coal, lignite and the like, is heated in an externally heated retort and the generated gas is passed to a series of cells comprising a bubble tower, the cells of which are separated by plates, through which pipes, with perforated caps pass, also overflow pipes. The gas passing through the cell produces further oil vapour, and is decomposed by heated oil into lighter fractions, till it passes out of the tower through a pipe and through condensing coil to receiving vessels for the oil. Fixed gas passes to cylindrical wash vessels, the back pressure inducing the required pressure in the retort.
Organic substances of bituminous shales
Lanin, V A; Pronina, M V
Samples of Gdov (Estonia) and Volga (Russia) oil shales were oxidized by alkaline permanganate to study the distribution of carbon and the composition of the resulting oxidation products. Gdov shale was rather stable to oxidation and, after 42 hours 61.2 percent of the organic material remained unoxidized. Five hundred hours were required for complete oxidation, and the oxidation products consisted of CO/sub 2/, acetic, oxalic, and succinic acids. The oxidation products from Volga shale consisted of CO/sub 2/, acetic, oxalic, succinic, adipic, phthalic, benzenetricarboxylic, benzenetetracarboxylic, and benzenepentacarboxylic acids. The results indicated that Gdov shale is free of humic substances and is of sapropelic origin, while Volga shale is of sapropelic-humic origin.
Process of distilling bituminous shale
Mayet, M
This new process consists of placing at the end of a tube or the end of one or more retorts, an aspirating pump and compressor or a blower with two valves doing the same work or, better yet, a fan for sucking the vapor from the shale as it is formed in order to prevent its accumulating in the retorts and being decomposed. A second tube, pierced with little holes, placed in series with the pump, blower, or fan, acts as a vessel or receiver for the water. The vapors from the shale are compressed by the aspirator in the receiver for the water and condensed completely, without loss of gas and disinfect themselves for the most part.
Electrically conductive polymer concrete coatings
Fontana, Jack J.; Elling, David; Reams, Walter
A sprayable electrically conductive polymer concrete coating for vertical d overhead applications is described. The coating is permeable yet has low electrical resistivity (<10 ohm-cm), good bond strength to concrete substrates, and good weatherability. A preferred formulation contains about 60 wt % calcined coke breeze, 40 wt % vinyl ester with 3.5 wt % modified bentonite clay. Such formulations apply evenly and provide enough rigidity for vertical or overhead structures so there is no drip or sag.
Nanocrystalline diamond coatings for machining
Frank, M.; Breidt, D.; Cremer, R. [CemeCon AG, Wuerselen (Germany)
This history of CVD diamond synthesis goes back to the fifties of the last century. However, the scientific and economical potential was only gradually recognized. In the eighties, intensive worldwide research on CVD diamond synthesis and applications was launched. Industrial products, especially diamond-coated cutting tools, were introduced to the market in the middle of the nineties. This article shows the latest developments in this area, which comprises nanocrystalline diamond coating structures. (orig.)
Dry and coating of powders
Alonso, M.; Alguacil, F. J.
This paper presents a review on the mixing and coating of powders by dry processes. The reviews surveys fundamental works on mixture characterization (mixing index definitions and sampling techniques), mixing mechanisms and models, segregation with especial emphasis on free-surface segregation, mixing of cohesive powders and interparticle forces, ordered mixing (dry coating) including mechanism, model and applications and mixing equipment selection. (Author) 180 refs
Silicone nanocomposite coatings for fabrics
Eberts, Kenneth (Inventor); Lee, Stein S. (Inventor); Singhal, Amit (Inventor); Ou, Runqing (Inventor)
A silicone based coating for fabrics utilizing dual nanocomposite fillers providing enhanced mechanical and thermal properties to the silicone base. The first filler includes nanoclusters of polydimethylsiloxane (PDMS) and a metal oxide and a second filler of exfoliated clay nanoparticles. The coating is particularly suitable for inflatable fabrics used in several space, military, and consumer applications, including airbags, parachutes, rafts, boat sails, and inflatable shelters.
Coating of silicon pore optics
Cooper-Jensen, Carsten P.; Ackermann, M.; Christensen, Finn Erland
For the International X-ray observatory (IXO), a mirror module with an effective area of 3 m2 at 1.25 keV and at least 0.65 m2 at 6 keV has to be realized. To achieve this goal, coated silicon pore optics has been developed over the last years. One of the challenges is to coat the Si plates...
Damage-resistant brittle coatings
Lawn, B.R.; Lee, K.S. [National Inst. of Stand. and Technol., Gaithersburg, MD (United States). Mater. Sci. and Eng. Lab.; Chai, H. [Tel Aviv Univ. (Israel). Faculty of Engineering; Pajares, A. [Universidad de Extremadura, Badajoz (Spain). Dept. de Fisica; Kim, D.K. [Korea Advanced Inst. of Science and Technolgy, Taejon (Korea). Dept. of Materials Science and Engineering; Wuttiphan, S. [National Metal and Materials Technology Center, Bangkok (Thailand); Peterson, I.M. [Corning Inc., NY (United States); Hu Xiaozhi [Western Australia Univ., Nedlands, WA (Australia). Dept. of Mechanical and Materials Engineering
Laminate structures consisting of hard, brittle coatings and soft, tough substrates are important in a wide variety of engineering applications, biological structures, and traditional pottery. In this study the authors introduce a new approach to the design of damage-resistant brittle coatings, based on a combination of new and existing relations for crack initiation in well-defined contact-induced stress fields. (orig.)
Corrosion resistant neutron absorbing coatings
Choi, Jor-Shan [El Cerrito, CA; Farmer, Joseph C [Tracy, CA; Lee, Chuck K [Hayward, CA; Walker, Jeffrey [Gaithersburg, MD; Russell, Paige [Las Vegas, NV; Kirkwood, Jon [Saint Leonard, MD; Yang, Nancy [Lafayette, CA; Champagne, Victor [Oxford, PA
A method of forming a corrosion resistant neutron absorbing coating comprising the steps of spray or deposition or sputtering or welding processing to form a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material. Also a corrosion resistant neutron absorbing coating comprising a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material.
Material Science Smart Coatings
Rubinstein, A. I. [Univ. of Nebraska Medical Center, Omaha, NE (United States); Sabirianov, R. F. [Univ. of Nebraska Medical Center, Omaha, NE (United States); Namavar, Fereydoon [Univ. of Nebraska Medical Center, Omaha, NE (United States)
The contribution of electrostatic interactions to the free energy of binding between model protein and a ceramic implant surface in the aqueous solvent, considered in the framework of the nonlocal electrostatic model, is calculated as a function of the implant low-frequency dielectric constant. We show that the existence of a dynamically ordered (low-dielectric) interfacial solvent layer at the protein-solvent and ceramic-solvent interface markedly increases charging energy of the protein and ceramic implant, and consequently makes the electrostatic contribution to the protein-ceramic binding energy more favorable (attractive). Our analysis shows that the corresponding electrostatic energy between protein and oxide ceramics depends nonmonotonically on the dielectric constant of ceramic, εC. Obtained results indicate that protein can attract electrostatically to the surface if ceramic material has a moderate εC below or about 35 (in particularly ZrO2 or Ta2O5). This is in contrast to classical (local) consideration of the solvent, which demonstrates an unfavorable electrostatic interaction of protein with typical metal oxide ceramic materials (εC>10). Thus, a solid implant coated by combining oxide ceramic with a reduced dielectric constant can be beneficial to strengthen the electrostatic binding of the protein-implant complex.
Silane based coating of aluminium mold
having at least one closed cavity is provided, at least one surface of the at least one cavity being an aluminium surface coated with a silane based coating layer. The silane based anti-stiction coating improves the anti-stiction properties of the mold which may allow for molding and demolding...... of structures which would otherwise be difficult to mold. The resistance of the coated aluminium mold is significantly improved by applying a silane-based coating layer....
Switchable antifouling coatings and uses thereof
Denton, Michele L. Baca; Dirk, Shawn M.; Johnson, Ross Stefan
The present invention relates to antifouling coatings capable of being switched by using heat or ultraviolet light. Prior to switching, the coating includes an onium cation component having antimicrobial and antibacterial properties. Upon switching, the coating is converted to a conjugated polymer state, and the cationic component is released with any adsorbed biofilm layer. Thus, the coatings herein have switchable and releasable properties. Methods of making and using such coatings are also described.
Graphene: corrosion-inhibiting coating.
Prasai, Dhiraj; Tuberquia, Juan Carlos; Harl, Robert R; Jennings, G Kane; Rogers, Bridget R; Bolotin, Kirill I
We report the use of atomically thin layers of graphene as a protective coating that inhibits corrosion of underlying metals. Here, we employ electrochemical methods to study the corrosion inhibition of copper and nickel by either growing graphene on these metals, or by mechanically transferring multilayer graphene onto them. Cyclic voltammetry measurements reveal that the graphene coating effectively suppresses metal oxidation and oxygen reduction. Electrochemical impedance spectroscopy measurements suggest that while graphene itself is not damaged, the metal under it is corroded at cracks in the graphene film. Finally, we use Tafel analysis to quantify the corrosion rates of samples with and without graphene coatings. These results indicate that copper films coated with graphene grown via chemical vapor deposition are corroded 7 times slower in an aerated Na(2)SO(4) solution as compared to the corrosion rate of bare copper. Tafel analysis reveals that nickel with a multilayer graphene film grown on it corrodes 20 times slower while nickel surfaces coated with four layers of mechanically transferred graphene corrode 4 times slower than bare nickel. These findings establish graphene as the thinnest known corrosion-protecting coating.
Polymeric Coatings for Combating Biocorrosion
Guo, Jing; Yuan, Shaojun; Jiang, Wei; Lv, Li; Liang, Bin; Pehkonen, Simo O.
Biocorrosion has been considered as big trouble in many industries and marine environments due to causing great economic loss. The main disadvantages of present approaches to prevent corrosion include being limited by environmental factors, being expensive, inapplicable to field, and sometimes inefficient. Studies show that polymer coatings with anti-corrosion and anti-microbial properties have been widely accepted as a novel and effective approach to preventbiocorrosion. The main purpose of this review is to summarize up the progressive status of polymer coatings used for combating microbially-induced corrosion. Polymers used to synthesize protective coatings are generally divided into three categories: i) traditional polymers incorporated with biocides, ii) antibacterial polymers containing quaternary ammonium compounds, and iii) conductive polymers. The strategies to synthesize polymer coatings resort mainly to grafting anti-bacterial polymers from the metal substrate surface using novel surface-functionalization approaches, such as free radical polymerization, chemically oxidative polymerization and surface-initiated atom transfer radical polymerization, as opposed to the traditional approaches of dip coating or spin coating.
Electron beam-cured coating
Kishi, Naoyuki
The method for hardening coatings by the irradiation with electron beams is reviewed. The report is divided into seven parts, namely 1) general description and characteristics of electron beam-cured coating, 2) radiation sources of curing, 3) hardening conditions and reaction behaviour, 4) uses and advantages, 5) latest trends of the industry, 6) practice in the field of construction materials, and 7) economy. The primary characteristics of the electron beam hardening is that graft reaction takes place between base resin and coating to produce strong adhesive coating without any pretreatment. A variety of base resins are developed. High class esters of acrylic acid monomers and methacrylic acid monomers are mainly used as dilutants recently. At present, scanning type accelerators are used, but the practical application of the system producing electron beam of curtain type is expected. The dose rate dependence, the repetitive irradiation and the irradiation atmosphere are briefly described. The filed patent applications on the electron beam hardening were analyzed by the officer of Japan Patent Agency. The production lines for coatings by the electron beam hardening in the world are listed. In the electron beam-cured coating, fifty percent of given energy is consumed effectively for the electron beam hardening, and the solvents discharged from ovens and polluting atmosphere are not used, because the paints of high solid type is used. The running costs of the electron beam process are one sixth of the thermal oven process. (Iwakiri, K.)
Coatings and Tints of Spectacle Lenses
H. Zeki Büyükyıldız
Full Text Available Spectacle lenses are made of mineral or organic (plastic materials. Various coatings and tints are applied to the spectacle lenses according to the characteristic of the lens material, and for the personal needs and cosmetic purpose. The coatings may be classified in seven groups: 1 Anti-reflection coatings, 2 Hard coatings, 3 Clean coat, 4 Mirror coatings, 5 Color tint coating (one of coloring processes, 6 Photochromic coating (one of photochromic processes, and 7 Anti-fog coatings. Anti-reflection coatings reduce unwanted reflections from the lens surfaces and increase light transmission. Hard coatings are applied for preventing the plastic lens surface from scratches and abrasion. Hard coatings are not required for the mineral lenses due to their hardness. Clean coat makes the lens surface smooth and hydrophobic. Thus, it prevents the adherence of dust, tarnish, and dirt particles on the lens surface. Mirror coatings are applied onto the sunglasses for cosmetic purpose. Color tinted and photochromic lenses are used for sun protection and absorption of the harmful UV radiations. Anti-fog coatings make the lens surface hydrophilic and prevent the coalescence of tiny water droplets on the lens surface that reduces light transmission. (Turk J Ophthalmol 2012; 42: 359-69
Dust is the dominant source of "heavy metals" to peat moss (Sphagnum fuscum) in the bogs of the Athabasca Bituminous Sands region of northern Alberta.
Shotyk, William; Bicalho, Beatriz; Cuss, Chad W; Duke, M John M; Noernberg, Tommy; Pelletier, Rick; Steinnes, Eiliv; Zaccone, Claudio
Sphagnum fuscum was collected from twenty-five ombrotrophic (rain-fed) peat bogs surrounding open pit mines and upgrading facilities of Athabasca Bituminous Sands (ABS) in northern Alberta (AB) in order to assess the extent of atmospheric contamination by trace elements. As a control, this moss species was also collected at a bog near Utikuma (UTK) in an undeveloped part of AB and 264km SW of the ABS region. For comparison, this moss was also collected in central AB, in the vicinity of the City of Edmonton which is approximately 500km to the south of the ABS region, from the Wagner Wetland which is 22km W of the City, from Seba Beach (ca. 90km W) and from Elk Island National Park (ca. 45km E). All of the moss samples were digested and trace elements concentrations determined using ICP-SMS at a commercial laboratory, with selected samples also analyzed using instrumental neutron activation analysis at the University of Alberta. The mosses from the ABS region yielded lower concentrations of Ag, As, Bi, Cd, Cu, Pb, Sb, Tl, and Zn compared to the moss from the Edmonton area. Concentrations of Ni and Mo in the mosses were comparable in these two regions, but V was more abundant in the ABS samples. Compared with the surface vegetation of eight peat cores collected in recent years from British Columbia, Ontario, Quebec and New Brunswick, the mean concentrations of Ag, As, Bi, Cd, Cu, Mo, Ni, Pb, Sb, Tl and Zn in the mosses from the ABS region are generally much lower. In fact, the concentrations of these trace elements in the samples from the ABS region are comparable to the corresponding values in forest moss from remote regions of central and northern Norway. Lithophile element concentrations (Ba, Be, Ga, Ge, Li, Sc, Th, Ti, Zr) explain most of the variation in trace metal concentrations in the moss samples. The mean concentrations of Th and Zr are greatest in the moss samples from the ABS region, reflecting dust inputs to the bogs from open pit mines, aggregate
Microbial activity in argillite waste storage cells for the deep geological disposal of French bituminous medium activity long lived nuclear waste: Impact on redox reaction kinetics and potential
Albrecht, A.; Leone, L.; Charlet, L.
Micro-organisms are ubiquitous and display remarkable capabilities to adapt and survive in the most extreme environmental conditions. It has been recognized that microorganisms can survive in nuclear waste disposal facilities if the required major (P, N, K) and trace elements, a carbon and energy source as well as water are present. The space constraint is of particular interest as it has been shown that bacteria do not prosper in compacted clay. An evaluation of the different types of French medium and high level waste, in a clay-rich host rock storage environment at a depth between 500 and 600 m, has shown that the bituminous waste is the most likely candidate to accommodate significant microbial activity. The waste consists of a mixture of bitumen (source of bio-available organic matter and H2 as a consequence of its degradation and radiolysis) and nitrates and sulphates kept in a stainless steel container. The assumption, that microbes only have an impact on reaction kinetics needs to be reassessed in the case where nitrates and sulphates are present since both are known not to react at low temperatures without bacterial catalysis. The additional impact of both oxy-anions and their reduced species on redox conditions, radionuclide speciation and mobility gives this evaluation their particular relevance. Storage architecture proposes four primary waste containers positioned into armoured cement over packs and placed with others into the waste storage cell itself composed of a cement mantle enforcing the argillite host rock, the latter being characterized by an excavation damaged zone constricted both in space and in time and a pristine part of 60 m thickness. Bacterial activity within the waste and within the pristine argillite is disregarded because of the low water activity (biofilms are within the interface zones. A major restriction for the initial development of microbial colonies is the high pH controlled by the cement solution. Archea are able to survive
Analysis of Capillary Coating Die Flow in an Optical Fiber Coating Applicator
Kyoungjin Kim
Viscous heating becomes significant in the high speed resin coating process of glass fibers for optical fiber manufacturing. This study focuses on the coating resin flows inside the capillary coating die of optical fiber coating applicator and they are numerically simulated to examine the effects of viscous heating and subsequent temperature increase in coating resin. Resin flows are driven by fast moving glass fiber and the pressurization at the coating die inlet, while ...
Pin Wire Coating Trip Report
Spellman, G P
A meeting to discuss the current pin wire coating problems was held at the Reynolds plant in Los Angeles on 2MAR04. The attendance list for Reynolds personnel is attached. there was an initial presentation which gave a brief history and the current status of pin wire coating at Reynolds. There was a presentation by Lori Primus on the requirements and issues for the coating. There was a presentation by Jim Smith of LANL on the chemistry and to some extent process development done to date. There was a long session covering what steps should be taken in the short term and, to a lesser extent, the long term. The coating currently being used is a blend of two polymers, polyethersulfone and polyparabanic acid (PPA) and some TiO2 filler. This system was accepted and put into production when the pin wire coating was outsourced to another company in 1974. When that company no longer was interested, the wire coating was brought in-house to Reynolds. At that time polyparabanic acid was actually a commercial product available from Exxon under the trade name Tradlon. However, it appears that the material used at Reynolds was synthesized locally. Also, it appears that a single large batch was synthesized in that time period and used up to 1997 when the supply ran out. The reason for the inclusion of TiO2 is not known although it does act as a rheological thickener. However, a more controlled thickening can be obtained with materials such as fumed silica. This material would have less likelihood of causing point imperfections in the coatings. Also, the mixing technique being used for all stages of the process is a relatively low shear ball mill process and the author recommends a high shear process such as a three roll paint mill, at least for the final mixing. Since solvent is added to the powder at Reynolds, it may be that they need to have the paint mill there
Advanced Marine Coatings for Naval Vessels - Phase 1. Antifouling and Fouling Release Coatings
McCarthy, Gregory
... in combinatorial materials chemistry high-throughput discovery and evaluation methodology. The protective coatings application being addressed is environmentally compliant antifouling and fouling release coating for Navy ships...
Process for preparing coating materials
Ryoke, Hideyasu; Kobayashi, Juichi; Kobayashi, Kei.
A coating material curable with ionizing radiations or ultraviolet radiation can be prepared by reacting a compound (A) having one OH group and at least one α,β-ethylenic or allyl group with a polyisocyanate. (A) is a diester of a dicarboxylic acid. One of the ester groups may have a terminal α,β-ethylenic or allyl group and the other contains one OH and one α,β-ethylenic or allyl group. (A) is reacted with a polyisocyanate to yield an urethane. The latter may be diluted with a vinyl monomer. When exposed to a radiation, the coating material cures to give a film excellent in adhesion, impact strength and resistances to pollution, water and solvents. Dose of the ionizing radiation (α-, β-, γ-rays, electron beams) is 0.2-20 Mrad. In one example, 116 parts of 2-hydroxyethyl acrylate was reacted with 148 parts of phthalic anhydride and 142 parts of glycidyl methacrylate to give (A). (A) was reacted with 87 parts of tolylenediisocyanate. A metallic panel was coated with the coating material and cured with electron beams (5 Mrad). Pencil hardness was H, and gel fraction measured in acetone was above 97%. The coating was excellent in resistances to solvent and chemicals, impact strength and adhesion. (Kaichi, S.)
Chromate conversion coatings and their current application
P. Pokorny
Full Text Available This paper describes formation, composition and possible production technologies of application chromate coatings. Summation of common examples of applications of these coatings in corrosion protection of metals and alloys is provided. Individual chromate coatings are divided by their dominant anions either with CrVI or CrIII. Restrictions of chromate coatings with dominantly CrVI and related toxicity of hexavalent chromium is discussed in detail. In conclusion, examples of both chromium and other, alternative coatings are summed up. Application of these coatings as a protection for concrete hot-dip galvanized reinforcement is also reviewed.
Radiation curable compositions useful as transfer coatings
McCarty, W.H.; Nagy, F.A.; Guarino, J.P.
The invention is on a method for applying a coating to a thin porous substrate and reducing absorption of the coating into the substrate by applying a radiation-curable composition to a carrying web; the radiation-curable coating composition having a crosslink density of 0.02 to about 1.0 determined by calculation of the gram moles of branch points per 100 grams of uncured coating, and a glass transition temperature of the radiation cured coating within the approximate range of -80 degrees to +100 degrees C. The carrying web being of a nature such that the coating composition, when cured, will not adhere to its surface
Mixed zirconia calcium phosphate coatings for dental implants: Tailoring coating stability and bioactivity potential
Pardun, Karoline; Treccani, Laura; Volkmann, Eike; Streckbein, Philipp; Heiss, Christian; Destri, Giovanni Li; Marletta, Giovanni; Rezwan, Kurosch
Enhanced coating stability and adhesion are essential for long-term success of orthopedic and dental implants. In this study, the effect of coating composition on mechanical, physico-chemical and biological properties of coated zirconia specimens is investigated. Zirconia discs and dental screw implants are coated using the wet powder spraying (WPS) technique. The coatings are obtained by mixing yttria-stabilized zirconia (TZ) and hydroxyapatite (HA) in various ratios while a pure HA coating served as reference material. Scanning electron microscopy (SEM) and optical profilometer analysis confirm a similar coating morphology and roughness for all studied coatings, whereas the coating stability can be tailored with composition and is probed by insertion and dissections experiments in bovine bone with coated zirconia screw implants. An increasing content of calcium phosphate (CP) resulted in a decrease of mechanical and chemical stability, while the bioactivity increased in simulated body fluid (SBF). In vitro experiments with human osteoblast cells (HOB) revealed that the cells grew well on all samples but are affected by dissolution behavior of the studied coatings. This work demonstrates the overall good mechanical strength, the excellent interfacial bonding and the bioactivity potential of coatings with higher TZ contents, which provide a highly interesting coating for dental implants. - Highlights: • Different ratios of zirconia (TZ) and calcium phosphate (CP) were deposited on zirconia substrates. • Enhancement of TZ content in mixed coatings increased coating stability. • Enhancement of CP content in mixed coatings increased bioactivity. • All tested coating compositions were non-toxic
Pardun, Karoline [University of Bremen, Advanced Ceramics, Am Biologischen Garten 2, 28359 Bremen (Germany); Treccani, Laura, E-mail: treccani@uni-bremen.de [University of Bremen, Advanced Ceramics, Am Biologischen Garten 2, 28359 Bremen (Germany); Volkmann, Eike [University of Bremen, Advanced Ceramics, Am Biologischen Garten 2, 28359 Bremen (Germany); Streckbein, Philipp [University Hospital, Justus-Liebig-University Giessen, Department of Cranio-Maxillo-Facial Surgery, Klinikstrasse 33, 35385 Giessen (Germany); Heiss, Christian [University Hospital of Giessen-Marburg, Department of Trauma Surgery, Rudolf-Buchheim-Strasse 7, 35385 Giessen, Germany, (Germany); Laboratory of Experimental Surgery, Kerkraderstrasse 9, 35392 Giessen (Germany); Destri, Giovanni Li; Marletta, Giovanni [Laboratory for Molecular Surfaces and Nanotechnology (LAMSUN), Department of Chemistry, University of Catania and CSGI, Viale A. Doria 6, 95125 Catania (Italy); Rezwan, Kurosch [University of Bremen, Advanced Ceramics, Am Biologischen Garten 2, 28359 Bremen (Germany)
Enhanced coating stability and adhesion are essential for long-term success of orthopedic and dental implants. In this study, the effect of coating composition on mechanical, physico-chemical and biological properties of coated zirconia specimens is investigated. Zirconia discs and dental screw implants are coated using the wet powder spraying (WPS) technique. The coatings are obtained by mixing yttria-stabilized zirconia (TZ) and hydroxyapatite (HA) in various ratios while a pure HA coating served as reference material. Scanning electron microscopy (SEM) and optical profilometer analysis confirm a similar coating morphology and roughness for all studied coatings, whereas the coating stability can be tailored with composition and is probed by insertion and dissections experiments in bovine bone with coated zirconia screw implants. An increasing content of calcium phosphate (CP) resulted in a decrease of mechanical and chemical stability, while the bioactivity increased in simulated body fluid (SBF). In vitro experiments with human osteoblast cells (HOB) revealed that the cells grew well on all samples but are affected by dissolution behavior of the studied coatings. This work demonstrates the overall good mechanical strength, the excellent interfacial bonding and the bioactivity potential of coatings with higher TZ contents, which provide a highly interesting coating for dental implants. - Highlights: • Different ratios of zirconia (TZ) and calcium phosphate (CP) were deposited on zirconia substrates. • Enhancement of TZ content in mixed coatings increased coating stability. • Enhancement of CP content in mixed coatings increased bioactivity. • All tested coating compositions were non-toxic.
Optical characterization of antirelaxation coatings
Tsvetkov, S.; Gateva, S.; Cartaleva, S.; Mariotti, E.; Nasyrov, K.
Antirelaxation coatings (ARC) are used in optical cells containing alkali metal vapor to reduce the depolarization of alkali atoms after collisions with the cell walls. The long-lived ground state polarization is a basis for development of atomic clocks, magnetometers, quantum memory, slow light experiments, precision measurements of fundamental symmetries etc. In this work, a simple method for measuring the number of collisions of the alkali atoms with the cell walls without atomic spin randomization (Nasyrov et al., Proc. SPIE (2015)) was applied to characterize the AR properties of two PDMS coatings prepared from different solutions in ether (PDMS 2% and PDMS 5%). We observed influence of the light-induced atomic desorption (LIAD) on the AR properties of coatings.
Radiation-curable coating composition
Mibae, Jiro; Kawamura, Hiroshi; Takahashi, Masao.
A radiation-curable coating composition, suitable for metal precoating, is provided. The composition is prepared by mixing 50 to 90 parts of a long chain fatty acid ester (A) with 10 to 50 parts of monomer (B) which is copolymerizable with (A). (A) is prepared by reacting a dimer acid (particularly the dimer of linolenic acid) with hydroxyalkyl methacrylate or glycidyl methacrylate. Upon irradiation with electron beams (0.1 to 3 MeV) the composition cures to yield a coating of high adhesion, impact resistance and bending resistance. In one example, 100 g of dimer acid (Versadime 216, manufactured by General Mills) was esterified with 50 g of 2-hydroxyethyl methacrylate. A zinc plated iron plate was coated with the product and irradiated with electron beams (2 Mrad). Pencil hardness was F; adhesion 0: impact resistance (Du Pont) 1 kg x 30 cm; bending resistance 2T. (Kaichi, S.)
Evaluation of End Mill Coatings
L. J. Lazarus; R. L. Hester,
Milling tests were run on families of High Speed Steel (HSS) end mills to determine their lives while machining 304 Stainless Steel. The end mills tested were made from M7, M42 and T15-CPM High Speed Steels. The end mills were also evaluated with no coatings as well as with Titanium Nitride (TiN) and Titanium Carbo-Nitride (TiCN) coatings to determine which combination of HSS and coating provided the highest increase in end mill life while increasing the cost of the tool the least. We found end mill made from M42 gave us the largest increase in tool life with the least increase in cost. The results of this study will be used by Cutting Tool Engineering in determining which end mill descriptions will be dropped from our tool catalog.
Studies on soft centered coated snacks.
Pavithra, A S; Chetana, Ramakrishna; Babylatha, R; Archana, S N; Bhat, K K
Roasted groundnut seeds, amaranth and dates pulp formed the center filling which was coated with sugar, breadings, desiccated coconut and roasted Bengalgram flour (BGF) to get 4 coated snacks. Physicochemical characteristics, microbiological profile, sorption behaviour and sensory quality of 4 coated snacks were determined. Centre filling to coating ratio of the products were in the range of 3:2-7:1, the product having BGF coating had the thinnest coating. Center filling had soft texture and the moisture content was 10.2-16.2% coating had lower moisture content (4.4-8.6%) except for Bengal gram coating, which had 11.1% moisture. Sugar coated snack has lowest fat (11.6%) and protein (7.2%) contents. Desiccated coconut coated snack has highest fat (25.4%) and Bengal gram flour coated snack had highest protein content (15.4%). Sorption studies showed that the coated snack had critical moisture content of 11.2-13.5%. The products were moisture sensitive and hence require packaging in films having higher moisture barrier property. In freshly prepared snacks coliforms, yeast and mold were absent. Mesophillic aerobes count did not show significant change during 90 days of storage at 27 °C and 37 °C. Sensory analysis showed that products had a unique texture due to combined effect of fairly hard coating and soft center. Flavour and overall quality of all the products were rated as very good.
Nano-Ceramic Coated Plastics
Cho, Junghyun
Plastic products, due to their durability, safety, and low manufacturing cost, are now rapidly replacing cookware items traditionally made of glass and ceramics. Despite this trend, some still prefer relatively expensive and more fragile ceramic/glassware because plastics can deteriorate over time after exposure to foods, which can generate odors, bad appearance, and/or color change. Nano-ceramic coatings can eliminate these drawbacks while still retaining the advantages of the plastic, since the coating only alters the surface of the plastic. The surface coating adds functionality to the plastics such as self-cleaning and disinfectant capabilities that result from a photocatalytic effect of certain ceramic systems. These ceramic coatings can also provide non-stick surfaces and higher temperature capabilities for the base plastics without resorting to ceramic or glass materials. Titanium dioxide (TiO2) and zinc oxide (ZnO) are the candidates for a nano-ceramic coating to deposit on the plastics or plastic films used in cookware and kitchenware. Both are wide-bandgap semiconductors (3.0 to 3.2 eV for TiO2 and 3.2 to 3.3 eV for ZnO), so they exhibit a photocatalytic property under ultraviolet (UV) light. This will lead to decomposition of organic compounds. Decomposed products can be easily washed off by water, so the use of detergents will be minimal. High-crystalline film with large surface area for the reaction is essential to guarantee good photocatalytic performance of these oxides. Low-temperature processing (nano-ceramic coatings (TiO2, ZnO) on plastic materials (silicone, Teflon, PET, etc.) that can possess both photocatalytic oxide properties and flexible plastic properties. Processing cost is low and it does not require any expensive equipment investment. Processing can be scalable to current manufacturing infrastructure.
On niobium sputter coated cavities
Arnolds-Mayer, G.; Kaufmann, U.; Downar, H.
To coat copper cavities with a thin film of niobium, facilities for electropolishing and sputter deposition have been installed at Dornier. Experiments have been performed on samples to optimize electropolishing and deposition parameters. In this paper, characteristics concerning surface properties, adhesion of the niobium film to the copper substrate, and film properties were studied on planar samples. A 1.5 GHz single cell cavity made from oxygen free high conductivity (OFHC) copper was sputter coated twice. First rf measurements were performed in the temperature range from 300 K to 2 K
Corrosion-resistant coating development
Stinton, D.P.; Kupp, D.M.; Martin, R.L. [Oak Ridge National Lab., TN (United States)
SiC-based heat exchangers have been identified as the prime candidate material for use as heat exchangers in advanced combined cycle power plants. Unfortunately, hot corrosion of the SiC-based materials created by alkali metal salts present in the combustion gases dictates the need for corrosion-resistant coatings. The well-documented corrosion resistance of CS-50 combined with its low (and tailorable) coefficient of thermal expansion and low modulus makes CS-50 an ideal candidate for this application. Coatings produced by gelcasting and traditional particulate processing have been evaluated.
Coated carbon nanotube array electrodes
Ren, Zhifeng [Newton, MA; Wen, Jian [Newton, MA; Chen, Jinghua [Chestnut Hill, MA; Huang, Zhongping [Belmont, MA; Wang, Dezhi [Wellesley, MA
The present invention provides conductive carbon nanotube (CNT) electrode materials comprising aligned CNT substrates coated with an electrically conducting polymer, and the fabrication of electrodes for use in high performance electrical energy storage devices. In particular, the present invention provides conductive CNTs electrode material whose electrical properties render them especially suitable for use in high efficiency rechargeable batteries. The present invention also provides methods for obtaining surface modified conductive CNT electrode materials comprising an array of individual linear, aligned CNTs having a uniform surface coating of an electrically conductive polymer such as polypyrrole, and their use in electrical energy storage devices.
Freiwald, J.G.; Freiwald, D.
Over the years as building and equipment surfaces became contaminated with low levels of uranium or plutonium dust, coats of paint were applied to stabilize the contaminants in place. Most of the earlier paint used was lead-based paint. More recently, various non-lead-based paints, such as two-part epoxy, are used. For D ampersand D (decontamination and decommissioning), it is desirable to remove the paints or other coatings rather than having to tear down and dispose of the entire building
Aesthetic coatings for concrete bridge components
Kriha, Brent R.
This thesis evaluated the durability and aesthetic performance of coating systems for utilization in concrete bridge applications. The principle objectives of this thesis were: 1) Identify aesthetic coating systems appropriate for concrete bridge applications; 2) Evaluate the performance of the selected systems through a laboratory testing regimen; 3) Develop guidelines for coating selection, surface preparation, and application. A series of site visits to various bridges throughout the State of Wisconsin provided insight into the performance of common coating systems and allowed problematic structural details to be identified. To aid in the selection of appropriate coating systems, questionnaires were distributed to coating manufacturers, bridge contractors, and various DOT offices to identify high performing coating systems and best practices for surface preparation and application. These efforts supplemented a literature review investigating recent publications related to formulation, selection, surface preparation, application, and performance evaluation of coating materials.
Coated foams, preparation, uses and articles
Duchane, D.V.; Barthell, B.L.
Hydrophobic cellular material is coated with a thin hydrophilic polymer skin which stretches tightly over the foam but which does not fill the cells of the foam, thus resulting in a polymer-coated foam structure having a smoothness which was not possible in the prior art. In particular, when the hydrophobic cellular material is a specially chosen hydrophobic polymer foam and is formed into arbitrarily chosen shapes prior to the coating with hydrophilic polymer, inertial confinement fusion (ICF) targets of arbitrary shapes can be produced by subsequently coating the shapes with metal or with any other suitable material. New articles of manufacture are produced, including improved ICF targets, improved integrated circuits, and improved solar reflectors and solar collectors. In the coating method, the cell size of the hydrophobic cellular material, the viscosity of the polymer solution used to coat, and the surface tension of the polymer solution used to coat are all very important to the coating.
Friction- and wear-reducing coating
Zhu, Dong [Farmington Hills, MI; Milner, Robert [Warren, MI; Elmoursi, Alaa AbdelAzim [Troy, MI
A coating includes a first layer of a ceramic alloy and a second layer disposed on the first layer and including carbon. The coating has a hardness of from 10 to 20 GPa and a coefficient of friction of less than or equal to 0.12. A method of coating a substrate includes cleaning the substrate, forming the first layer on the substrate, and depositing the second layer onto the first layer to thereby coat the substrate.
Functional coatings: the sol-gel approach
Belleville, Ph.
CEA's sol-gel laboratory is specialized in the development of innovative sol-gel optical coatings and has extended its application field to membrane materials and coatings for energy conversion, to electric coatings for microelectronics devices and to thin films for gas sensing. This article describes, by way of examples, the laboratory's research on sol-gel functional coatings, including nano-material synthesis, organic-inorganic hybrid-based solution preparation as well as deposition process development and prototyping. (author)
Sputter coating of microspherical substrates by levitation
Lowe, A.T.; Hosford, C.D.
Microspheres are substantially uniformly coated with metals or nonmetals by simltaneously levitating them and sputter coating them at total chamber pressures less than 1 torr. A collimated hole structure comprising a parallel array of upwardly projecting individual gas outlets is machined out to form a dimple. Glass microballoons,, which are particularly useful in laser fusion applications, can be substantially uniformly coated using the coating method and apparatus.
Laser reflector with an interference coating
Vol'pyan, O D; Semenov, A A; Yakovlev, P P
An analysis was made of the reflectivity of interference coatings intended for the use in optical pumping of solid-state lasers. Ruby and Nd 3+ :YAG lasers were used as models in comparative pumping efficiency measurements, carried out employing reflectors with interference and silver coatings. Estimates of the service life of reflectors with interference coatings were obtained. The power of a thermo-optical lens was reduced by the use of such coatings in cw lasers. (laser system components)
Absorptive coating for aluminum solar panels
Desmet, D.; Jason, A.; Parr, A.
Method for coating forming coating of copper oxide from copper component of sheet aluminum/copper alloy provides strong durable solar heat collector panels. Copper oxide coating has solar absorption characteristics similar to black chrome and is much simpler and less costly to produce.
Multispectral Image Analysis for Astaxanthin Coating Classification
Ljungqvist, Martin Georg; Ersbøll, Bjarne Kjær; Nielsen, Michael Engelbrecht
Industrial quality inspection using image analysis on astaxanthin coating in aquaculture feed pellets is of great importance for automatic production control. The pellets were divided into two groups: one with pellets coated using synthetic astaxanthin in fish oil and the other with pellets coated...
ETV Program Report: Coatings for Wastewater Collection ...
The Standard Cement Materials, Inc. Standard Epoxy Coating 4553™ (SEC 4553) epoxy coating used for wastewater collection system rehabilitation was evaluated by EPA's Environmental Technology Verification Program under laboratory conditions at the Center for Innovative Grouting Material and Technology (CIGMAT) Laboratory at the University of Houston. Testing was conducted over a period of six months to evaluate the coating's (1) chemical resistance and (2) bonding strength for infrastructure applications. For chemical resistance, coated concrete and clay bricks with holidays (holes created in the coating) were used to evaluate the chemical resistance of the coating/substrate bond under a corrosive environment. Twenty coated concrete (dry and wet) and 20 coated clay brick (dry and wet) specimens were exposed to DI water and sulfuric acid solution (pH=1), and the specimens were visually inspected and weight changes measured. Evaluation of the coating-to-substrate bonding strength was determined using two modified ASTM test methods – one to determine bond strength of the coating with two specimens sandwiched together using the coating, and the second to determine the bond strength by applying a tensile load to the coating applied to specimens of each substrate. Forty-eight bonding tests were performed over the six month evaluation. The tests resulted in the following conclusions about Standard Cement's SEC 4553 coating: • After the six-month chemi
Study on nano-coating on uranium
Zhang Yongbin; Xian Xiaobin; Lu Xuechao; Lang Dingmu; Li Kexue; Tang Kai
The SiO 2 , TiO 2 coatings on uranium have been prepared by sol-gel method under different processes. By evaluating the coating quality with SEM, the optimal process parameters have been determined. Corrosion test shows that the coatings have anticorrosion property
Latest Developments in PVD Coatings for Tooling
Gabriela Strnad
Full Text Available The paper presents the recent developments in the field of PVD coating for manufacturing tools. A review of monoblock, multilayer, nanocomposite, DLC and oxinitride coatings is discussed, with the emphasis on coatings which enables the manufacturers to implement high productivity processes such as high speed cutting and dry speed machining.
Method for coating substrates and mask holder
Bijkerk, Frederik; Yakshin, Andrey; Louis, Eric; Kessels, M.J.H.; Maas, Edward Lambertus Gerardus; Bruineman, Caspar
When coating substrates it is frequently desired that the layer thickness should be a certain function of the position on the substrate to be coated. To control the layer thickness a mask is conventionally arranged between the coating particle source and the substrate. This leads to undesirable
Sonochemical coating of magnetite nanoparticles with silica.
Dang, Feng; Enomoto, Naoya; Hojo, Junichi; Enpuku, Keiji
Magnetite nanoparticles were coated with silica through the hydrolysis and condensation of tetraethyl orthosilicate (TEOS) under ultrasonic irradiation. The ultrasonic irradiation was used to prevent the agglomeration of the magnetite particles and accelerate the hydrolysis and condensation of TEOS. TEM, DLS, XRF, VSM, TG and sedimentation test were used to characterize the silica-coated magnetite particles. The dispersibility of silica-coated magnetite particles in aqueous solution was improved significantly and the agglomerate particle size was decreased to 110 nm. It was found that the agglomerate particle size of silica-coated magnetite particles was mainly decided by the coating temperature and the pH value in the silica-coating process. The weight ratio of silica in silica-coated magnetite particles was mainly decided by the pH value in the silica-coating process. The dispersibility of silica-coated magnetite particles was mainly decided by the agglomerate particle size of the suspension. The oxidation of magnetite particles in air was limited through the coated silica. The magnetism of silica-coated magnetite particles decreased slightly after silica-coating.
Amphiphilic copolymers for fouling-release coatings
Noguer, Albert Camós; Olsen, Stefan Møller; Hvilsted, Søren
of the coatings [9,10,11]. This work shows the effect of an amphiphilic copolymer that induces hydrophilicity on the surface of the silicone-based fouling release coatings. The behaviour of these copolymers within the coating upon immersion and the interaction of these surface-active additives with other...
Modifications of optical properties with ceramic coatings
Besmann, T.M.; Abdel-Latif, A.I.
Coatings of ceramic materials that exhibited high thermal absorptivities and emissivities were chemical vapor deposited on graphite and refractory metals. In this paper the coatings prepared were SiC and B 4 C, and the substrates used were graphite, molybdenum, titanium, and Nb-1Zr. The coatings are characterized with regard to adherence, optical properties, and response to potential harsh environments
Coat Hangers across the Curriculum
Kibble, Bob
There are many ways in which wire coat hangers can be used other than for suspending clothes. The author has been making use of them in his teaching for many years--copying ideas from colleagues and creating some for himself. In this article, he shares five examples that can enrich learning about science. (Contains 6 figures.)
Electron curing of surface coatings
Nablo, S.V.
The technical development of electron curing of surface coatings has received great impetus since 1970 from dramatic changes in the economics of the conventional thermal process. The most important of these changes are reviewed, including: the Clear Air Act, increasing cost and restrictive allocation of energy, decreased availability and increased costs of solvents, competitive pressure for higher line productivity. The principles of free-radical initiated curing as they pertain to industrial coatings are reviewed. Although such electron initiated processes have been under active development for at least two decades, high volume production applications on an industrial scale have only recently appeared. These installations are surveyed with emphasis on the developments in machinery and coatings which have made this possible. The most significant economic advantages of electron curing are presented. In particular, the ability of electron curing to eliminate substrate damage and to eliminate the curing station (oven) as the pacing element for most industrial surface coating curing applications is discussed. Examples of several new processes of particular interest in the textile industry are reviewed, including the curing of transfer cast urethane films, flock adhesives, and graftable surface finishes
Polymer-coated quantum dots
Tomczak, N.; Liu, Rongrong; Vancso, Gyula J.
Quantum Dots (QDs) are semiconductor nanocrystals with distinct photophysical properties finding applications in biology, biosensing, and optoelectronics. Polymeric coatings of QDs are used primarily to provide long-term colloidal stability to QDs dispersed in solutions and also as a source of
Industrial Coatings at Extreme Conditions
Subramanian, Srinath; Pérez Hornero, Clara; Pedersen, Lars Thorslund
With the gradual depletion of oil wells operable at relatively lower temperatures and pressures, the upstream oil industry relies on High Pressure High Temperature (HPHT) wells to source crude oil and gas. HPHT well extraction and processing require anticorrosive coatings applied on substrates...
Water transport in multilayer coatings
Baukh, V.
Coatings form the interface between structures and the environment in many application domains. They play a crucial role in providing protection, e.g. against corrosion, they form a barrier against an aggressive environment and they create the aesthetic appearance. To fulfill such functionalities,
UNDERWATER COATINGS FOR CONTAMINATION CONTROL
Julia L. Tripp; Kip Archibald; Ann Marie Phillips; Joseph Campbell
The Idaho National Laboratory (INL) deactivated several aging nuclear fuel storage basins. Planners for this effort were greatly concerned that radioactive contamination present on the basin walls could become airborne as the sides of the basins became exposed during deactivation and allowed to dry after water removal. One way to control this airborne contamination was to fix the contamination in place while the pool walls were still submerged. There are many underwater coatings available on the market for marine, naval and other applications. A series of tests were run to determine whether the candidate underwater fixatives were easily applied and adhered well to the substrates (pool wall materials) found in INL fuel pools. Lab-scale experiments were conducted by applying fourteen different commercial underwater coatings to four substrate materials representative of the storage basin construction materials, and evaluating their performance. The coupons included bare concrete, epoxy painted concrete, epoxy painted carbon steel, and stainless steel. The evaluation criteria included ease of application, adherence to the four surfaces of interest, no change on water clarity or chemistry, non-hazardous in final applied form and be proven in underwater applications. A proprietary two-part, underwater epoxy owned by S. G. Pinney and Associates was selected from the underwater coatings tested for application to all four pools. Divers scrubbed loose contamination off the basin walls and floors using a ship hull scrubber and vacuumed up the sludge. The divers then applied the coating using a special powered roller with two separate heated hoses that allowed the epoxy to mix at the roller surface was used to eliminate pot time concerns. The walls were successfully coated and water was removed from the pools with no detectable airborne contamination releases
Atomically Bonded Transparent Superhydrophobic Coatings
Aytug, Tolga [ORNL
Maintaining clarity and avoiding the accumulation of water and dirt on optically transparent surfaces such as US military vehicle windshields, viewports, periscope optical head windows, and electronic equipment cover glasses are critical to providing a high level of visibility, improved survivability, and much-needed safety for warfighters in the field. Through a combination of physical vapor deposition techniques and the exploitation of metastable phase separation in low-alkali borosilicate, a novel technology was developed for the fabrication of optically transparent, porous nanostructured silica thin film coatings that are strongly bonded to glass platforms. The nanotextured films, initially structurally superhydrophilic, exhibit superior superhydrophobicity, hence antisoiling ability, following a simple but robust modification in surface chemistry. The surfaces yield water droplet contact angles as high as 172°. Moreover, the nanostructured nature of these coatings provides increased light scattering in the UV regime and reduced reflectivity (i.e., enhanced transmission) over a broad range of the visible spectrum. In addition to these functionalities, the coatings exhibit superior mechanical resistance to abrasion and are thermally stable to temperatures approaching 500°C. The overall process technology relies on industry standard equipment and inherently scalable manufacturing processes and demands only nontoxic, naturally abundant, and inexpensive base materials. Such coatings, applied to the optical components of current and future combat equipment and military vehicles will provide a significant strategic advantage for warfighters. The inherent self-cleaning properties of such superhydrophobic coatings will also mitigate biofouling of optical windows exposed to high-humidity conditions and can help decrease repair/replacement costs, reduce maintenance, and increase readiness by limiting equipment downtime.
Ultrasonic tests on materials with protective coatings
Whaley, H.L.
Protective coatings are applied to some nuclear components such as reactor vessels to inhibit surface corrosion. Since in-service ultrasonic inspection is required for such components, a study was performed to determine whether the use of protective coatings can affect ultrasonic tests. Two 2 in. thick steel plates were uniformly machined, sandblasted, and used as bases for two types of protective coatings. The type and thickness of the coating and the presence of contamination, such as fingerprints or mild oxidation under the paint, were the independent variables associated with the coating. Tests were run to determine the effects of the protective coatings on ultrasonic tests conducted on the steel plates. Significant variations in ultrasonic test sensitivity occurred as a function of the type and thickness of protective coating, couplant (material that conducts the ultrasound from the transducer into the test part, normally water or some type of oil), transducer wear plate, and ultrasonic test frequency. Ultrasonic tests can be strongly affected by a protective coating on the component to be inspected. As compared to the test sensitivity for an uncoated reference sample, the sensitivity may be dramatically shifted up or down on the coated surface. In certain coating thickness ranges, the sensitivity can fluctuate widely with small changes in coating thickness. If a coating is chosen properly, however, components with protective coatings can be tested ultrasonically with valid results. These results are for the case of ultrasonic input on the coated surface. It is not expected that an ultrasonic test conducted from the front surface would be appreciably affected by a coating on the rear surface
Preparation of sustained release capsules by electrostatic dry powder coating, using traditional dip coating as reference.
Yang, Yan; Shen, Lian; Yuan, Feng; Fu, Hui; Shan, Weiguang
Lately, a great deal of attention is being paid to capsule coating, since the coat protects active pharmaceutical ingredients (APIs) from damage, as is in the case of tablet and pellet. However, moisture and heat sensitivity of gelatin shells make it challenging to coat capsules using the conventional aqueous coating techniques. In an effort to overcome this challenge, the present study aims to coat capsules using two different coating techniques: electrostatic dry powder coating (EDPC) and dip coating (DC). Both capsule coatings and free films were prepared by these two coating techniques, and the effects of coating formulations and processing conditions on the film quality were investigated. The corresponding drug in vitro release and mechanisms were characterized and compared. The results of dissolution tests demonstrated that the drug release behavior of both EDPC and DC coated capsules could be optimized to a sustained release of 24 h, following the Fick's diffusion law. The results of this study suggest that EDPC method is better than DC method for coating capsules, with respect to the higher production efficiency and better stability, indicating that this dry coating technology has promised in gelatin capsule coating applications. Copyright © 2018 Elsevier B.V. All rights reserved.
Levitation, coating, and transport of particulate materials
Hendricks, C.D.
Several processes in various fields require uniformly thick coatings and layers on small particles. The particles may be used as carriers of catalytic materials (platinum or other coatings), as laser fusion targets (various polymer or metallic coatings), or for biological or other tracer or interactive processes. We have devised both molecular beam and electro-dynamic techniques for levitation of the particles during coating and electrodynamic methods of controlling and transporting the particles between coating steps and to final use locations. Both molecular beam and electrodynamic techniques are described and several advantages and limitations of each will be discussed. A short movie of an operating electrodynamic levitation and transport apparatus will be shown
Coatings for fast breeder reactor components
Johnson, R.N.
Several types of metallurgical coatings are used in the unique environments of the fast breeder reactor. Most of the coatings have been developed for tribological applications, but some also serve as corrosion barriers, diffusion barriers, or radionuclide traps. The materials that have consistently given the best performance as tribological coatings in the breeder reactor environments have been coatings based on chromium carbide, nickel aluminide, or Tribaloy 700 (a nickel-base hard-facing alloy). Other coatings that have been qualified for limited applications include chromium plating for low temperature galling protection and nickel plating for radionuclide trapping
Transparent nanocrystalline diamond coatings and devices
Sumant, Anirudha V.; Khan, Adam
A method for coating a substrate comprises producing a plasma ball using a microwave plasma source in the presence of a mixture of gases. The plasma ball has a diameter. The plasma ball is disposed at a first distance from the substrate and the substrate is maintained at a first temperature. The plasma ball is maintained at the first distance from the substrate, and a diamond coating is deposited on the substrate. The diamond coating has a thickness. Furthermore, the diamond coating has an optical transparency of greater than about 80%. The diamond coating can include nanocrystalline diamond. The microwave plasma source can have a frequency of about 915 MHz.
Evaluation of irradiated coating material specimens
Lee, Yong Jin; Nam, Seok Woo; Cho, Lee Moon
Evaluation result of irradiated coating material specimens - Coating material specimens radiated Gamma Energy(Co 60) in air condition. - Evaluation conditions was above 1 X 10 4 Gy/hr, and radiated TID 2.0 X 10 6 Gy. - The radiated coating material specimens, No Checking, Cracking, Flaking, Delamination, Peeling and Blistering. - Coating system at the Kori no. 1 and APR 1400 Nuclear power plant, evaluation of irradiated coating materials is in accordance with owner's requirement(2.0 X 10 6 Gy)
Statistical experimental design for refractory coatings
McKinnon, J.A.; Standard, O.C.
The production of refractory coatings on metal casting moulds is critically dependent on the development of suitable rheological characteristics, such as viscosity and thixotropy, in the initial coating slurry. In this paper, the basic concepts of mixture design and analysis are applied to the formulation of a refractory coating, with illustration by a worked example. Experimental data of coating viscosity versus composition are fitted to a statistical model to obtain a reliable method of predicting the optimal formulation of the coating. Copyright (2000) The Australian Ceramic Society
A Multifunctional Coating for Autonomous Corrosion Control
Calle, Luz M.; Li, Wenyan; Buhrow, Jerry W.; Jolley, Scott t.
Nearly all metals and their alloys are subject to corrosion that causes them to lose their structural integrity or other critical functionality. Protective coatings are the most commonly used method of corrosion control. However, progressively stricter environmental regulations have resulted in the ban of many commercially available corrosion protective coatings due to the harmful effects of their solvents or corrosion inhibitors. This work concerns the development of a multifunctional smart coating for the autonomous control of corrosion. This coating is being developed to have the inherent ability to detect the chemical changes associated with the onset of corrosion and respond autonomously to indicate it and control it. The multi-functionality of the coating is based on microencapsulation technology specifically designed for corrosion control applications. This design has, in addition to all the advantages of existing microcapsulation designs, the corrosion controlled release function that triggers the delivery of corrosion indicators and inhibitors on demand, only when and where needed. Microencapsulation of self-healing agents for autonomous repair of mechanical damage to the coating is also being pursued. Corrosion indicators, corrosion inhibitors, as well as self-healing agents, have been encapsulated and dispersed into several paint systems to test the corrosion detection, inhibition, and self-healing properties of the coating. Key words: Corrosion, coating, autonomous corrosion control, corrosion indication, corrosion inhibition, self-healing coating, smart coating, multifunctional coating, microencapsulation.
Black molecular adsorber coatings for spaceflight applications
Abraham, Nithin S.; Hasegawa, Mark M.; Straka, Sharon A.
The molecular adsorber coating is a new technology that was developed to mitigate the risk of on-orbit molecular contamination on spaceflight missions. The application of this coating would be ideal near highly sensitive, interior surfaces and instruments that are negatively impacted by outgassed molecules from materials, such as plastics, adhesives, lubricants, epoxies, and other similar compounds. This current, sprayable paint technology is comprised of inorganic white materials made from highly porous zeolite. In addition to good adhesion performance, thermal stability, and adsorptive capability, the molecular adsorber coating offers favorable thermal control characteristics. However, low reflectivity properties, which are typically offered by black thermal control coatings, are desired for some spaceflight applications. For example, black coatings are used on interior surfaces, in particular, on instrument baffles for optical stray light control. Similarly, they are also used within light paths between optical systems, such as telescopes, to absorb light. Recent efforts have been made to transform the white molecular adsorber coating into a black coating with similar adsorptive properties. This result is achieved by optimizing the current formulation with black pigments, while still maintaining its adsorption capability for outgassing control. Different binder to pigment ratios, coating thicknesses, and spray application techniques were explored to develop a black version of the molecular adsorber coating. During the development process, coating performance and adsorption characteristics were studied. The preliminary work performed on black molecular adsorber coatings thus far is very promising. Continued development and testing is necessary for its use on future contamination sensitive spaceflight missions.
Process and apparatus to dry and to preheat coal or coal mixtures and the subsequent coking by the use of non- or weakly baking bituminous coals and/or carbon sources. Verfahren und Vorrichtung zur Trocknung bzw. Vorerhitzung von Kohle oder Kohlemischungen und anschliessender Verkokung unter Verwendung nicht oder nur schwachbackender Steinkohlen und/oder Kohlenstofftraegern
Echterhoff, J.; Frick, H.; Schaper, A.; Mohmeyer, H.
A process and an apparatus for the drying and the subsequent coking of non- or weakly baking bituminous coals is described. The coal is compressed by stamping. For preventing the oxidation of the coal grain the coal is kept in contact with an inert medium on the entire path to the coke oven. Water vapor from the coal drying is used as the inert medium.
Solar Absorptance of Cermet Coatings Evaluated
Jaworske, Donald A.
Cermet coatings, molecular mixtures of metal and ceramic, are being considered for the heat inlet surface of solar Stirling convertors. In this application, the key role of the cermet coating is to absorb as much of the incident solar energy as possible. To achieve this objective, the cermet coating has a high solar absorptance value. Cermet coatings are manufactured utilizing sputter deposition, and many different metal and ceramic combinations can be created. The ability to mix metal and ceramic at the atomic level offers the opportunity to tailor the composition, and hence, the optical properties of these coatings. The NASA Glenn Research Center has prepared and characterized a wide variety of cermet coatings utilizing different metals deposited in an aluminum oxide ceramic matrix. In addition, the atomic oxygen durability of these coatings has been evaluated.
Armor systems including coated core materials
Chu, Henry S [Idaho Falls, ID; Lillo, Thomas M [Idaho Falls, ID; McHugh, Kevin M [Idaho Falls, ID
An armor system and method involves providing a core material and a stream of atomized coating material that comprises a liquid fraction and a solid fraction. An initial layer is deposited on the core material by positioning the core material in the stream of atomized coating material wherein the solid fraction of the stream of atomized coating material is less than the liquid fraction of the stream of atomized coating material on a weight basis. An outer layer is then deposited on the initial layer by positioning the core material in the stream of atomized coating material wherein the solid fraction of the stream of atomized coating material is greater than the liquid fraction of the stream of atomized coating material on a weight basis.
Electrical contact arrangement for a coating process
Kabagambe, Benjamin; McCamy, James W; Boyd, Donald W
A protective coating is applied to the electrically conductive surface of a reflective coating of a solar mirror by biasing a conductive member having a layer of a malleable electrically conductive material, e.g. a paste, against a portion of the conductive surface while moving an electrodepositable coating composition over the conductive surface. The moving of the electrodepositable coating composition over the conductive surface includes moving the solar mirror through a flow curtain of the electrodepositable coating composition and submerging the solar mirror in a pool of the electrodepositable coating composition. The use of the layer of a malleable electrically conductive material between the conductive member and the conductive surface compensates for irregularities in the conductive surface being contacted during the coating process thereby reducing the current density at the electrical contact area.
Electrostatic coating technologies for food processing.
Barringer, Sheryl A; Sumonsiri, Nutsuda
The application of electrostatics in both powder and liquid coating can improve the quality of food, such as its appearance, aroma, taste, and shelf life. Coatings can be found most commonly in the snack food industry, as well as in confectionery, bakery, meat and cheese processing. In electrostatic powder coating, the most important factors influencing coating quality are powder particle size, density, flowability, charge, and resistivity, as well as the surface properties and characteristics of the target. The most important factors during electrostatic liquid coating, also known as electrohydrodynamic coating, include applied voltage and electrical resistivity and viscosity of the liquid. A good understanding of these factors is needed for the design of optimal coating systems for food processing.
Nanocomposite Coatings: Preparation, Characterization, Properties, and Applications
Phuong Nguyen-Tri
Full Text Available Incorporation of nanofillers into the organic coatings might enhance their barrier performance, by decreasing the porosity and zigzagging the diffusion path for deleterious species. Thus, the coatings containing nanofillers are expected to have significant barrier properties for corrosion protection and reduce the trend for the coating to blister or delaminate. On the other hand, high hardness could be obtained for metallic coatings by producing the hard nanocrystalline phases within a metallic matrix. This article presents a review on recent development of nanocomposite coatings, providing an overview of nanocomposite coatings in various aspects dealing with the classification, preparative method, the nanocomposite coating properties, and characterization methods. It covers potential applications in areas such as the anticorrosion, antiwear, superhydrophobic area, self-cleaning, antifouling/antibacterial area, and electronics. Finally, conclusion and future trends will be also reported.
Nanostructured thin films and coatings mechanical properties
The first volume in "The Handbook of Nanostructured Thin Films and Coatings" set, this book concentrates on the mechanical properties, such as hardness, toughness, and adhesion, of thin films and coatings. It discusses processing, properties, and performance and provides a detailed analysis of theories and size effects. The book presents the fundamentals of hard and superhard nanocomposites and heterostructures, assesses fracture toughness and interfacial adhesion strength of thin films and hard nanocomposite coatings, and covers the processing and mechanical properties of hybrid sol-gel-derived nanocomposite coatings. It also uses nanomechanics to optimize coatings for cutting tools and explores various other coatings, such as diamond, metal-containing amorphous carbon nanostructured, and transition metal nitride-based nanolayered multilayer coatings.
ANTIREFLECTION MULTILAYER COATINGS WITH THIN METAL LAYERS
L. A. Gubanova
Full Text Available The design of anti-reflective coatings for metal surfaces of Al, Ti, N,i Cr is proposed. The coatings have the form of alternating layers of dielectric/metal/dielectric with the number of cells up to15. The method of calculation of such coatings is proposed. We have calculated the coatings of the type [HfO2/Cr/HfO2]15, [ZrO2/Ti/Al2O3]15, [ZrO2/Cr/ZrO2]15. It is shown that the proposed interference coatings provide reduction of the residual reflectance of the metal several times (from 3.5 to 6.0 in a wide spectral range (300-1000 nm. The proposed coatings can be recommended as anti-reflective coatings for energy saving solar systems and batteries, and photovoltaic cells.
Wear performance of laser processed tantalum coatings
Dittrick, Stanley; Balla, Vamsi Krishna; Bose, Susmita; Bandyopadhyay, Amit, E-mail: amitband@wsu.edu
This first generation investigation evaluates the in vitro tribological performance of laser-processed Ta coatings on Ti for load-bearing implant applications. Linear reciprocating wear tests in simulated body fluid showed one order of magnitude less wear rate, of the order of 10{sup -4} mm{sup 3}(N.m){sup -1}, for Ta coatings compared to Ti. Our results demonstrate that Ta coatings can potentially minimize the early-stage bone-implant interface micro-motion induced wear debris generation due to their excellent bioactivity comparable to that of hydroxyapatite (HA), high wear resistance and toughness compared to popular HA coatings. Highlights: {yields} In vitro wear performance of laser processed Ta coatings on Ti was evaluated. {yields} Wear tests in SBF showed one order of magnitude less wear for Ta coatings than Ti. {yields} Ta coatings can minimize early-stage micro-motion induced wear debris generation.
High efficiency turbine blade coatings
Youchison, Dennis L. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Gallis, Michail A. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)
The development of advanced thermal barrier coatings (TBCs) of yttria stabilized zirconia (YSZ) that exhibit lower thermal conductivity through better control of electron beam - physical vapor deposition (EB-PVD) processing is of prime interest to both the aerospace and power industries. This report summarizes the work performed under a two-year Lab-Directed Research and Development (LDRD) project (38664) to produce lower thermal conductivity, graded-layer thermal barrier coatings for turbine blades in an effort to increase the efficiency of high temperature gas turbines. This project was sponsored by the Nuclear Fuel Cycle Investment Area. Therefore, particular importance was given to the processing of the large blades required for industrial gas turbines proposed for use in the Brayton cycle of nuclear plants powered by high temperature gas-cooled reactors (HTGRs). During this modest (~1 full-time equivalent (FTE)) project, the processing technology was developed to create graded TBCs by coupling ion beam-assisted deposition (IBAD) with substrate pivoting in the alumina-YSZ system. The Electron Beam - 1200 kW (EB-1200) PVD system was used to deposit a variety of TBC coatings with micron layered microstructures and reduced thermal conductivity below 1.5 W/m.K. The use of IBAD produced fully stoichiometric coatings at a reduced substrate temperature of 600°C and a reduced oxygen background pressure of 0.1 Pa. IBAD was also used to successfully demonstrate the transitioning of amorphous PVD-deposited alumina to the -phase alumina required as an oxygen diffusion barrier and for good adhesion to the substrate Ni2Al3 bondcoat. This process replaces the time consuming thermally grown oxide formation required before the YSZ deposition. In addition to the process technology, Direct Simulation Monte Carlo plume modeling and spectroscopic characterization of the PVD plumes were performed. The project consisted of five tasks. These included the
Wrinkling of solidifying polymeric coatings
Basu, Soumendra Kumar
In coatings, wrinkles are viewed as defects or as desired features for low gloss, and texture. In either case, discovering the origin of wrinkles and the conditions that lead to their formation is important. This research examines what wrinkling requires and proposes a mechanism to explain the observations. All curing wrinkling coatings contain multi-functional reactants. Upon curing, all develop a depth-wise gradient in solidification that result in a cross-linked elastic skin atop a viscous bottom layer. It is hypothesized that compressive stress develops in the skin when liquid below diffuses up into the skin. High enough compressive stress buckles the skin to produce wrinkles. The hypothesis is substantiated by experimental and theoretical evidences. Effects of various application and compositional parameters on wrinkle size in a liquid-applied acrylic coating and a powder-applied epoxy coating were examined. All three components, namely resin, cross-linker and catalyst blocked with at least equimolar volatile blocker, proved to be required for wrinkling. The wrinkling phenomenon was modeled with a theory that accounts for gradient generation, cross-linking reaction and skinning; predictions compared well with observations. Two-layer non-curing coatings that have a stiff elastic layer atop a complaint elastic bottom layer wrinkled when the top layer is compressed. The top layer was compressed by either moisture absorption or differential thermal expansion. Experimental observations compared well with predictions from a theory based on force balance in multilayer systems subjected to differential contraction or expansion. A model based on the Flory-Rehner free energy of a constrained cross-linked gel was constructed that predicts the compressive stress generated in a coating when it absorbs solvent. Linear stability analysis predicts that when a compressed elastic layer is attached atop a viscous layer, it is always unstable to buckles whose wavelength exceeds a
Development and electrochemical characterization of Ni�P coated tungsten incorporated electroless nickel coatings
Shibli, S.M.A., E-mail: smashibli@yahoo.com; Chinchu, K.S.
Ni�P-W alloy and composite coatings were prepared by incorporation of sodium tungstate/tungsten and Ni�P coated tungsten into electroless nickel bath respectively. Good inter-particle interactions among the depositing elements i.e. Ni and P with the incorporating tungsten particles were achieved by means of pre-coated tungsten particle by electroless nickel covering prior to its addition into the electroless bath. The pre-coated tungsten particles got incorporated uniformly into the Ni-P matrix of the coating. The particles and the coatings were characterized at different stages by different techniques including X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersive spectrometry (EDS). The electroless Ni-P coating incorporated with pre-coated tungsten exhibited considerably high hardness, thickness and deposition rate. The performance and corrosion resistance characteristics of the composite coating incorporated with the nickel coated tungsten were found to be superior over other conventional Ni-P-W ternary alloy coatings currently reported. - Highlights: • An amorphous Ni-P coating was effectively formed on tungsten particles. • Electroless ternary Ni-P-W composite coatings were successfully prepared. • Enhancement in the inter-particle interaction in the Ni-P composite matrix was achieved. • Efficient and uniform incorporation of the composite in the internal layer was evident. • The tungsten incorporated coating possessed effective barrier protection.
Multiphase-Multifunctional Ceramic Coatings
systems for high temperatura applications� " Estudios de Ferroelasticidad en Sistemas Cerámicos Multifásicos para Aplicaciones en Alta Temperatura ...Ceramic Coatings Performing Organization names: Centro de Investigación y de Estudios Avanzados del Instituto Politécnico Nacional – Unidad Queretaro...materials, Cinvestav. Thesis: "Ferroelasticity studies in multiphase ceramic systems for high temperatura applications�. Her work mainly focused in the
Beryllium coating on Inconel tiles
Bailescu, V.; Burcea, G.; Lungu, C.P.; Mustata, I.; Lungu, A.M.; Rubel, M.; Coad, J.P.; Matthews, G.; Pedrick, L.; Handley, R.
Full text of publication follows: The Joint European Torus (JET) is a large experimental nuclear fusion device. Its aim is to confine and study the behaviour of plasma in conditions and dimensions approaching those required for a fusion reactor. The plasma is created in the toroidal shaped vacuum vessel of the machine in which it is confined by magnetic fields. In preparation for ITER a new ITER-like Wall (ILW) will be installed on Joint European Torus (JET), a wall not having any carbon facing the plasma [1]. In places Inconel tiles are to be installed, these tiles shall be coated with Beryllium. MEdC represented by the National Institute for Laser, Plasma and Radiation Physics, Magurele, Bucharest and in direct cooperation with Nuclear Fuel Plant Pitesti started to coat Inconel tiles with 8 μm of Beryllium in accordance with the requirements of technical specification and fit for installation in the JET machine. This contribution provides an overview of the principles of manufacturing processes using thermal evaporation method in vacuum and the properties of the prepared coatings. The optimization of the manufacturing process (layer thickness, structure and purity) has been carried out on Inconel substrates (polished and sand blasted) The results of the optimization process and analysis (SEM, TEM, XRD, Auger, RBS, AFM) of the coatings will be presented. Reference [1] Takeshi Hirai, H. Maier, M. Rubel, Ph. Mertens, R. Neu, O. Neubauer, E. Gauthier, J. Likonen, C. Lungu, G. Maddaluno, G. F. Matthews, R. Mitteau, G. Piazza, V. Philipps, B. Riccardi, C. Ruset, I. Uytdenhouwen, R and D on full tungsten divertor and beryllium wall for JET TIER-like Wall Project, 24. Symposium on Fusion Technology - 11-15 September 2006 -Warsaw, Poland. (authors)
Chrome - Free Aluminum Coating System
Bailey, John H.; Gugel, Jeffrey D.
This slide presentation concerns the program to qualify a chrome free coating for aluminum. The program was required due to findings by OSHA and EPA, that hexavalent chromium, used to mitigate corrosion in aerospace aluminum alloys, poses hazards for personnel. This qualification consisted of over 4,000 tests. The tests revealed that a move away from Cr+6, required a system rather than individual components and that the maximum corrosion protection required pretreatment, primer and topcoat.
High temperature solar selective coatings
Kennedy, Cheryl E
Improved solar collectors (40) comprising glass tubing (42) attached to bellows (44) by airtight seals (56) enclose solar absorber tubes (50) inside an annular evacuated space (54. The exterior surfaces of the solar absorber tubes (50) are coated with improved solar selective coatings {48} which provide higher absorbance, lower emittance and resistance to atmospheric oxidation at elevated temperatures. The coatings are multilayered structures comprising solar absorbent layers (26) applied to the meta surface of the absorber tubes (50), typically stainless steel, topped with antireflective Savers (28) comprising at least two layers 30, 32) of refractory metal or metalloid oxides (such as titania and silica) with substantially differing indices of refraction in adjacent layers. Optionally, at least one layer of a noble metal such as platinum can be included between some of the layers. The absorbent layers cars include cermet materials comprising particles of metal compounds is a matrix, which can contain oxides of refractory metals or metalloids such as silicon. Reflective layers within the coating layers can comprise refractory metal silicides and related compounds characterized by the formulas TiSi. Ti.sub.3SiC.sub.2, TiAlSi, TiAN and similar compounds for Zr and Hf. The titania can be characterized by the formulas TiO.sub.2, Ti.sub.3O.sub.5. TiOx or TiO.sub.xN.sub.1-x with x 0 to 1. The silica can be at least one of SiO.sub.2, SiO.sub.2x or SiO.sub.2xN.sub.1-x with x=0 to 1.
Chemical Processing of Nanostructured Coatings
in the literature ranging from IR imaging to anti-scratch to smart windows and waveguides. Uhlmann and Towee have taken a survey of the sol-gel...Proteins and enzymes can be encapsulated in silica glass (12), while still retaining their activity. Sol-gel coatings (13,14) of hydroxyapatite should also...Technology, 13, 261-65. 14. Lolpatin, C. M. Pizziloni, V., Alford, T. L., and Lawsaon, T (1998) Hydroxyapatite powders ad thin films prepared by sol
Diamond coating in accelerator structure
Lin, X.E.
The future accelerators with 1 GeV/m gradient will give rise to hundreds of degrees instantaneous temperature rise on the copper surface. Due to its extraordinary thermal and electric properties, diamond coating on the surface is suggested to remedy this problem. Multi-layer structure, with the promise of even more temperature reduction, is also discussed, and a proof of principle experiment is being carried out
Wear mechanisms of coated hardmetals
Richter, V.
In the paper several aspects of the wear mechanisms of coated hardmetals, ceramics and super-hard materials (CBN) in machining cast iron are discussed, with particular attention being given to high-speed machining of different cast iron grades. The influence of machining parameters, microstructure, composition and mechanical and chemical properties of the cutting tool and the work-piece material on wear are considered. (author)
Coated Conductors under Tensile Stress
Antonevici, Anca; Villaume, Alain; Villard, Catherine; Sulpice, Andre; Maron, Pierre Brosse; Bourgault, Daniel; Porcar, Laureline
Critical current dependence versus strain is obtained for in-situ axial stress experiments on ISD YBCO and DyBCO coated conductors. The drop of critical current due to the apparition of first cracks in the superconducting ceramics is related to the passage in the plastic region of the substrate for a strain of about 0.3% and a stress higher then 500MPa. The superconductivity is preserved between the cracks
Electron beam curing of coating
Fujioka, S.; Fujikawa, Z.
Electron beam curing (EBC) method, by which hardened coating film is obtained by polymerizing and cross-linking paint with electron beam, has finally reached industrialized stage. While about seven items such as short curing time, high efficiency of energy consumption, and homogeneous curing are enumerated as the advantages of EBC method, it has limitations of the isolation requirement from air needing the injection of inert gas, and considerable amount of initial investment. In the electron accelerators employed in EBC method, the accelerating voltage is 250 to 750 kV, and the tube current is several tens of mA to 200 mA. As an example of EBC applications, EBC ''Erio'' steel sheet was developed by the cooperative research of Nippon Steel Corp., Dai-Nippon Printing Co. and Toray Industries, Inc. It is a high-class pre-coated metal product made from galvanized steel sheets, and the flat sheets with cured coating are sold, and final products are fabricated by being worked in various shapes in users. It seems necessary to develop the paint which enables to raise added value by adopting the EBC method. (Wakatsuki, Y.)
High Critical Current Coated Conductors
Paranthaman, M. P.; Selvamanickam, V. (SuperPower, Inc.)
One of the important critical needs that came out of the DOE's coated conductor workshop was to develop a high throughput and economic deposition process for YBCO. Metal-organic chemical vapor deposition (MOCVD) technique, the most critical steps in high technical micro fabrications, has been widely employed in semiconductor industry for various thin film growth. SuperPower has demonstrated that (Y,Gd)BCO films can be deposited rapid with world record performance. In addition to high critical current density with increased film thickness, flux pinning properties of REBCO films needs to be improved to meet the DOE requirements for various electric-power equipments. We have shown that doping with Zr can result in BZO nanocolumns, but at substantially reduced deposition rate. The primary purpose of this subtask is to develop high current density MOCVD-REBCO coated conductors based on the ion-beam assisted (IBAD)-MgO deposition process. Another purpose of this subtask is to investigate HTS conductor design optimization (maximize Je) with emphasis on stability and protection issues, and ac loss for REBCO coated conductors.
ALARA trademark 1146 strippable coating
Fricke, V.
Strippable or temporary coatings are innovative technologies for decontamination that effectively reduce loose contamination at low cost. These coatings have become a viable option during the deactivation and decommissioning of both US Department of Energy (DOE) and commercial nuclear facilities to remove or fix loose contamination on both vertical and horizontal surfaces. The ALARA trademark 1146 strippable coating was demonstrated as part of the Savannah River Site LSDDP and successfully removed transferable (surface) contamination from multiple surfaces (metal and concrete) with an average decontamination factor for alpha contamination of 6.68 and an average percentage of alpha contamination removed of 85.0%. Beta contamination removed was an average DF of 5.55 and an average percentage removed of 82.0%. This paper is an Innovative Technology Summary Report designed to provide potential users with the information they need to quickly determine if a technology would apply to a particular environmental management problem. They also are designed for readers who may recommend that a technology be considered by prospective users. This Innovative Technology offers a 35% cost savings over the Baseline Technology
Oxidation study of Ta–Zr coatings
Chen, Yung-I, E-mail: yichen@mail.ntou.edu.tw; Chen, Sin-Min
Refractory metal alloy coatings, such as Mo–Ru and Ta–Ru coatings, have been developed to protect glass molding dies. Forming intermetallic compounds in the coatings inhibits grain growth in high temperature environments when mass producing optical components. After annealing in oxygen containing atmospheres, a surface roughening of the Mo–Ru coatings and a soft oxide layer on the Ta–Ru coatings have been observed in our previous works. Oxidation resistance becomes critical in high-temperature applications. In this study, Ta–Zr coatings were deposited with a Ti interlayer on silicon wafers using direct current magnetron sputtering at 400 °C. The as-deposited Ta–Zr coatings possessed nanocrystallite or amorphous states, depending on the chemical compositions. The annealing treatments were conducted at 600 °C under atmospheres of 50 ppm O{sub 2}–N{sub 2} or 1% O{sub 2}–Ar, respectively. After the annealing treatment, this study investigated variations in crystalline structure, hardness, surface roughness, and chemical composition profiles. Preferential oxidation of Zr in the Ta–Zr coatings was verified using X-ray photoelectron spectroscopy, and the microstructure was observed using transmission electron microscopy. - Highlights: ►The as-deposited Ta-rich Ta–Zr coatings revealed an amorphous structure. ►The Zr-rich coatings presented a crystalline β-Zr phase and an amorphous matrix. ►Zr oxidized preferentially as Ta–Zr coatings annealed at 600 °C. ►The hardness of coatings revealed a parabolic relationship with the oxygen content. ►A protective oxide scale formed on the surface of the crystallized Zr-rich coatings.
Report on the final evaluation on the 'development of a bituminous coal liquefaction technology (NEDOL method)' in the Sunshine Project; Rekiseitan ekika gijutsu (NEDOL ho) kaihatsu saishu hyoka hokokusho
Development of a bituminous coal liquefaction technology (NEDOL method) can be judged appropriate as a national project in the comprehensive view with the 21st century just around the corner. It is a fact that this project has spent the national budget not in a small amount. There is no prospect of the technology to be put into practical use in Japan at the present time. The coal liquefaction technology is a technology required inevitably in the situation where shortage of crude oil supply may endanger the existence of a nation. Therefore, there is sufficient significance in having demonstrated the effectiveness of the NEDOL method which can be applied to a large number of coal types and expected of high liquefaction yield. The contents of the 'technological package' to be prepared are so demanded that its usefulness can be retained until the time of a demonstration plant design and operation will come in the future. It is also desired that the human resources and the testing devices will be kept ensured, and the technologies developed under this project will be maintained and expanded. The present technology has low necessity of immediately putting into practical use in Japan at the present time. However, the technology should be kept available for use at any time, and retained for use in an urgent situation. (NEDO)
Electron beam treatments of electrophoretic ceramic coatings
De Riccardis, M.F.; Carbone, D.; Piscopiello, E.; Antisari, M. Vittori
In this work a method to densify ceramic coating obtained by electrophoresis and to improve its adhesion to the substrate is proposed. It consists in irradiating the coating surface by electron beam (EB). Alumina and alumina-zirconia coatings were deposited on stainless steel substrates and treated by low power EB. SEM, XRD and TEM characterizations demonstrated that the sintering occurred. Moreover, it is shown that on alumina-zirconia coating the EB irradiation produced a composite material consisting principally of tetragonal zirconia particles immersed in an amorphous alumina matrix. The adhesion stress of EB treated coating was estimated by stud pull test and it was found to be comparable to that of plasma-sprayed coatings
Laser cladding of bioactive glass coatings.
Comesaña, R; Quintero, F; Lusquiños, F; Pascual, M J; Boutinguiza, M; Durán, A; Pou, J
Laser cladding by powder injection has been used to produce bioactive glass coatings on titanium alloy (Ti6Al4V) substrates. Bioactive glass compositions alternative to 45S5 Bioglass were demonstrated to exhibit a gradual wetting angle-temperature evolution and therefore a more homogeneous deposition of the coating over the substrate was achieved. Among the different compositions studied, the S520 bioactive glass showed smoother wetting angle-temperature behavior and was successfully used as precursor material to produce bioactive coatings. Coatings processed using a Nd:YAG laser presented calcium silicate crystallization at the surface, with a uniform composition along the coating cross-section, and no significant dilution of the titanium alloy was observed. These coatings maintain similar bioactivity to that of the precursor material as demonstrated by immersion in simulated body fluid. Copyright 2009 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.
Crystallization of DNA-coated colloids
Wang, Yu; Wang, Yufeng; Zheng, Xiaolong; Ducrot, Étienne; Yodh, Jeremy S.; Weck, Marcus; Pine, David J.
DNA-coated colloids hold great promise for self-assembly of programmed heterogeneous microstructures, provided they not only bind when cooled below their melting temperature, but also rearrange so that aggregated particles can anneal into the structure that minimizes the free energy. Unfortunately, DNA-coated colloids generally collide and stick forming kinetically arrested random aggregates when the thickness of the DNA coating is much smaller than the particles. Here we report DNA-coated colloids that can rearrange and anneal, thus enabling the growth of large colloidal crystals from a wide range of micrometre-sized DNA-coated colloids for the first time. The kinetics of aggregation, crystallization and defect formation are followed in real time. The crystallization rate exhibits the familiar maximum for intermediate temperature quenches observed in metallic alloys, but over a temperature range smaller by two orders of magnitude, owing to the highly temperature-sensitive diffusion between aggregated DNA-coated colloids. PMID:26078020
Thin low Z coatings for plasma devices
Norem, J.; Bowers, D.A.
Coating the walls of the vacuum chamber with beryllium or some other low Z material has been proposed as a possible means of solving the problems of high Z influx into plasmas. We attempt to demonstrate that very thin, low Z coatings are compatible with the operation of plasma devices and beneficial to plasma performance. We determine that the thickness of coating material required is only about 10 monolayers. In a radiation environment, radiation-induced solute segregation should help to maintain the integrity of such thin coatings against diffusion and other processes. We discuss the properties of these thin coatings and possible means of in situ application and maintenance. Since deposition of plasma impurities on the walls will occur anyway, we discuss injection of solid pellets into the plasma as a direct way of introducing impurities which would ultimately serve as coating material
Tungsten thick coatings for plasma facing components
Riccardi, B.; Pizzuto, A.; Orsini, A.; Libera, S.; Visca, E.; Bertamini, L.; Casadei, F.; Severini, E.; Montanari, R.; Litunovsky, N.
The aim of the R and D activity was to realize thick W coatings on CuCrZr hollow bars and to test the mock ups with respect to thermal fatigue. Eight mock ups provided of 4 mm thick W coating were finally manufactured. The bonding integrity between coating and substrate was checked by means of an Ultrasonic apparatus. Characterisation of coatings was performed in order to assess microstructure, impurity content, density, tensile strength, adhesion strength, thermal conductivity and thermal expansion coefficient. Macroscopic residual strain measurements were performed by means of 'hole drilling' technique. The activities performed demonstrated the feasibility of thick Tungsten coatings on geometries with more complex residual strain distribution. These coatings are reliable armour of medium heat flux plasma facing component. (author)
Simulation to coating weight control for galvanizing
Wang, Junsheng; Yan, Zhang; Wu, Kunkui; Song, Lei
Zinc coating weight control is one of the most critical issues for continuous galvanizing line. The process has the characteristic of variable-time large time delay, nonlinear, multivariable. It can result in seriously coating weight error and non-uniform coating. We develop a control system, which can automatically control the air knives pressure and its position to give a constant and uniform zinc coating, in accordance with customer-order specification through an auto-adaptive empirical model-based feed forward adaptive controller, and two model-free adaptive feedback controllers . The proposed models with controller were applied to continuous galvanizing line (CGL) at Angang Steel Works. By the production results, the precise and stability of the control model reduces over-coating weight and improves coating uniform. The product for this hot dip galvanizing line does not only satisfy the customers' quality requirement but also save the zinc consumption.
Cermet coatings for solar Stirling space power
Jaworske, Donald A.; Raack, Taylor
Cermet coatings, molecular mixtures of metal and ceramic, are being considered for the heat inlet surface of a solar Stirling space power convertor. The role of the cermet coating is to absorb as much of the incident solar energy as possible. The ability to mix metal and ceramic at the atomic level offers the opportunity to tailor the composition and the solar absorptance of these coatings. Several candidate cermet coatings were created and their solar absorptance was characterized as-manufactured and after exposure to elevated temperatures. Coating composition was purposely varied through the thickness of the coating. As a consequence of changing composition, islands of metal are thought to form in the ceramic matrix. Computer modeling indicated that diffusion of the metal atoms played an important role in island formation while the ceramic was important in locking the islands in place. Much of the solar spectrum is absorbed as it passes through this labyrinth
Some links on this page may take you to non-federal websites. Their policies may differ from this site.
Website Policies/Important Links