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I will be using a 1.4KW router that has ¼ inches, 6mm and 8mm collets, and cutting ply using curved templates. I do not care what the width of the bit is, as I can make my template to match the bit.

A wider bit is stronger; however a wider bit also has to remove more wood, what is the best compromise on bit width?

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1 Answer 1

Rough out the cut with a jig saw (or band saw), followed by a router with a small-diameter large-shank bit for a smooth finish.

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