Specialized materials engineered from natural or synthetic fibers
Biotextiles are specialized materials engineered from natural or synthetic fibers. These textiles are designed to interact with biological systems, offering properties such as biocompatibility, porosity, and mechanical strength or are designed to be environmentally friendly for typical household applications. There are several uses for biotextiles since they are a broad category. The most common uses are for medical or household use. However, this term may also refer to textiles constructed from biological waste product. These biotextiles are not typically used for industrial purposes.
The term "biotextiles" derives from the combination of "bio," referring to biology or living organisms, and "textiles," indicating woven or fibrous materials. It encompasses the interdisciplinary field of biomedical textiles, which focuses on the design, fabrication, and application of textile materials in healthcare and biomedical engineering. Biotextiles made from mycelium, vegetable biomass, bacterial cellulose, and recombinant protein based fibers are used as an alternative to synthetic textiles to prevent and reduce the high greenhouse gas emissions, water pollution, and landfill waste from the textile industry. Biotextiles are also used within healthcare and the biomedical engineering field as implantable devices such as surgical sutures, hernia repair fabrics, arterial grafts, artificial skin and parts of artificial hearts.
Introduction.
The field of biotextiles has garnered significant attention due to its potential to revolutionize the textile industry by offering sustainable alternatives to conventional and environmentally harmful fabrics. Central to this innovation are raw materials derived from nature’s own processes, including mycelium, bacterial cellulose and vegetable and fruit biomass. These natural ingredients have potential to become a reliable source for the development of eco-friendly textiles, addressing issues with environmental degradation and ingredient depletion associated with traditional textile production. Processing of these materials offer abundant sources of natural fibers. Using the fibrous structures found in these materials and plant tissues, such as cotton, hemp, flax and more, its possible to create biodegradable and renewable textiles. Washing, drying and a variety of spinning techniques are common for processing of all textiles but the processing for biotextiles is expected to produce less environmentally harmful waste products due to the bio-remedial nature of many of the natural materials. Furthermore, advancements in processing have enabled the extraction of fibers for fashion from unconventional sources, including pineapple, banana, citrus fruits, animal byproducts and bone. These new developments make large contributions to the world of innovative fashion. 
Mycelium-based textiles.
Mycelium, the vegetative part of fungi, has emerged as a versatile and sustainable raw material for biotextiles. Mycelium typically grows underground or within its substrate such as soil, wood, decaying organic matter or waste residues. In mycelium-based biocomposites, the fungus consumes the carbohydrates to produce hyphae, a network of branching, thread-like structures. Through controlled growth processes, mycelium can be cultivated into a dense network of interwoven fibers, forming a durable biodegradable matrix suitable for textile applications. This cultivation depends on the temperature, moisture and pH of the media. 
Pleurotus ostreatus.
The commonly known fungal species, white-rot basidiomycetes, are capable of degrading polymeric carbohydrates and using them for growth. Pleurotus ostreatus is an edible white-rot fungus known to degrade cellulose, hemicellulose and lignin, hence reinforcing its potential to thrive on wastes such as wood, textile, and agricultural residues. The growth of P. ostreatus on textile residue and mycelium production was tested in the department of civil engineering in Ontario Canada. The conducted experiment proved the applicability of textile waste as a potential feedstock. However, the loss in biocomposite weight of 1%–5% has been further corroborated by the water loss in the sample and in fungal mycelium. Additionally, the maximum compressive strength was observed as 270 kPa using cotton-based biocomposite. Overall, a lightweight biocomposite was obtained which could be a potential alternative for polystyrene- based products. These findings show the ability of the fungus to thrive on polyester plastic in textiles and provide an alternative for converting this plastic material into bio-based materials. Additionally, by varying the mycelium growth, the plasticity and stiffness properties of the resultant biocomposite can be changed. 
β-glucan/chitin complex.
The β-glucan/chitin complex refers to the combination of two natural polysaccharides (β-glucan and chitin) found in fungal cell walls. This complex is a major component found in a variety of fungal cell walls and are also found in certain plants, algae, and bacteria. β-glucan contributes to the structural strength of the cell wall and plays roles in cell signaling, immune modulation and defense against pathogens. Chitin is a long-chain polymer of N-acetylglucosamine units, linked by β-glyosidic bonds. It provides structural support and protection to fungal cells, contributing to their rigidity and resilience. The addition of this complex to the growth components that make up the initial matrix that is the base of these emerging biotextiles provides a significant effect on the durability and usefulness of the processed result. 
Vegetable biomass-based textiles.
Polysaccharide-based polymers are made of fruit and vegetable origin, and the most promising biopolymer-yielding fibers include cellulose, starch, chitin/chitosan, pectin, alginate, and carrageenan. Soy, whey, and zein could also be obtained from vegetable sources. An example is Pinatex, a pineapple-based leather that is manufactured from the cellulose fibers of pineapple leaves. It is an environmentally friendly alternative to traditional leather due to its sustainability and adaptability. Additionally its lightweight, resilient and biodegradable nature has made it very popular for new and innovative fashion. 
Algae-derived fibers (Alginate).
Alginate is a polysaccharide generated by brown algae, seaweed and specific species of bacteria.
Bacteria and seaweed alginate differ in composition, modifications, molecular mass, viscoelasticity, and polydispersity. These unique qualities lead to a wide range of applications, including alginate’s development of nanoparticles, nanotubes, microspheres, and microcapsules. Furthermore, the different types of sponges, hydrogels, foams, elastomers, and fibers that can be created with its growth and processing. It is widely employed in many facets of industrial fabrication. Alginate is commonly employed as a gelling agent, thickener, and stabilizer in a large variety of food products. Its ability to form gels under mild conditions makes it particularly useful for encapsulating flavors, vitamins, and other active ingredients. It is also used to develop hydrogels, printing pastes and sizing agents in biomedical, textile, cosmetic and agricultural industries. In the textile industry specifically, textile coatings, binders and finishes are the bulk of what alginate is used for, rather than formulating threads itself it reinforces the strength of other materials.
Bacterial cellulose-based textiles.
Unlike plant-derived cellulose, bacterial cellulose offers superior mechanical properties, such as high tensile strength and flexibility, making it an attractive option for a wide range of textile applications. Moreover, the cultivation of bacterial cellulose can be achieved using simple fermentation processes, minimizing the environmental footprint associated with traditional textile manufacturing. Yeast, fungi and algae species including: the bacterium Pseudomonas fluorescens, the yeast Yarrowia lipolytica, the sponge Acanthella elongata, the algae Stoechospermum marginatum, and the fungus Candida albicans have all been researched for their ability to be used on substrates to create natural composites for biotextiles. 
Yeast.
Yeast is a single cell, fungal organism widely found in nature and plays important roles in various biological processes. Some species of yeast, such as Gluconacetobacter xylinus, are capable of producing cellulose through fermentation. This cultivation depends on the temperature, moisture and pH of the media. During fermentation, the yeast produces cellulose as an extracellular matrix, forming a dense network of cellulose fibers. This microbial cellulose can then be harvested, purified, and processed into textile fibers. This process is not consistent for most species of yeast though. The microbial cellulose produced by most yeast species can be processed into textile fibers after being reinforced with other natural or synthetic fibers using techniques such as spinning, weaving, or knitting. Depending on the desired characteristics, properties such as strength, softness, or moisture absorption can be controlled. The resulting textile materials can be used to produce a variety of products, including apparel, home textiles, and technical textiles. Using yeast in the biotextile industry contains many environmentally friendly and cost effective perks. Yeast fermentation can be carried out using renewable feedstocks such as agricultural residues, waste streams, or plant-based sugars, reducing reliance on finite resources and minimizing environmental impact. Additionally, microbial cellulose production is highly efficient, with relatively low energy and water requirements compared to conventional textile manufacturing processes. An emerging method in the creation of biotextiles is growing engineered yeast as cell factories that produce target proteins in succession. Other recent advances in synthetic biology and fermentation processes enable high-level expressions of recombinant proteins, using bacteria, yeasts, animal cells, and plants as biofactories. 
Recombinant protein-based textiles.
Collagen, fibroin, gelatin, casein, and actin are naturally from animal products. Collagen and silk are the most attractive biopolymers for developing biotextiles. 
Collagen can be produced from a plethora of organisms and renewable sources. Collagen’s repeating amino acid sequence allows it to form a stable secondary protein structure of triple helices. These helices can further assemble into quaternary structures, allowing collagen to take on the form of fibrillar proteins. These protein building blocks could biofabricate abrasion-resistant, water-resistant, breathable, lightweight and durable materials with characteristics similar to leather. Natural silk has remarkable strength. The fibroin protein in silk consists of long, repetitive chains of amino acids, predominantly glycine, alanine, and serine. These amino acids are arranged in a specific sequence, forming a unique molecular structure that contributes to silk's remarkable properties. Silk has high tensile strength that can be attributed to its nano-crystalline and molecular structure (hydrogen bonds &amp; β-sheet structure) and high degree of orientation. Significant efforts have been made to obtain recombinant silk fibroin, principally from the spider, dragline, or silkworm through genetic alteration. The developed protein is later isolated and processed into threads by techniques such as spinning.
Manufacture of biotextiles.
Preface.
The processing of different materials is determined by the origin of their species and substrate. While vegetable and fruit biomass-based textiles are formed into sheets, biotextiles made from proteins or bacterial cellulose are commonly drawn out during an extrusion and spun into a stronger thread. By cultivating plant and bacterial species on a determined substrate, it is possible to grow materials by harnessing their ability to digest and transform cellulose into natural composites. This process involves collecting them into proper scaffolds and executing physical and chemical treatment, so that these sheets of biomass visually resemble leather and exhibit comparable material and tactile properties. The processing of protein based textiles involves a variety of spinning techniques based on the type and quality that needs to be achieved.
Manufacturing of biotextiles.
Before the production of biotextiles, monofilament structures were typically produced using extrusion techniques, where a single continuous was drawn from a polymer melt. These monofilaments can then be used directly or further processed into various biomedical devices, such as sutures, meshes, and vascular grafts. Biotextiles are created using multiple techniques, such as knitting, weaving, and braiding, to form the fabric-like structures used in biomedical applications. The three primary spinning techniques traditionally employed in fiber manufacturing are wet-spinning, dry-spinning, and melt-spinning.
"Table1. The processing methods and applications of Biotextile"
Electrospinning.
Electrospinning is a technique that uses electrostatic forces to produce ultra fine fibers from polymer solutions or melts. These fibers have unique properties like large surface areas and high porosity, making them valuable for biomedical applications. Polymer solutions are ejected through a needle onto a collector plate by applying an electric field, forming nanofibers. These scaffolds show promise in tissue engineering, aiding in regenerating various human tissues and organs such as bone, skin, blood vessels, liver, and kidneys. They closely resemble the native extracellular matrix, facilitating cell attachment and proliferation. Electrospinning offers a versatile method for creating biocompatible scaffolds with simple structures for tissue engineering.
Melt spinning.
Melt-spinning is a cost-effective method widely used in the textile industry for producing polymeric fibers without solvents. However, its application in biostructures is limited due to factors such as polymer decomposition at lower temperatures, inadequate control over melt temperature during spinning, and challenges in controlling the final fiber structure. In this process, polymer granules are melted in an extruder to form a spinning dope, then extruded through a spinneret and rapidly cooled to solidify the filament. Despite its drawbacks, melt-spinning of biopolymers has been explored for various bio-applications. The use of bio-based reinforcements is being investigated as a solution to overcome challenges associated with producing biotextiles via melt-spinning.
Dry spinning.
Dry-spinning, an ancient spinning method, dissolves polymers in solvents, unlike melt-spinning. Polymer solutions are extruded through a spinneret and then passed through a heating column where the solvent evaporates, leaving dry fibers. Highly volatile