Wacky Walker
Introduction: Wacky Walker
Perhaps the most convoluted walking mechanism I've ever seen, "Wacky Walker" was a lot of fun to design, 3D print, assemble, test, and, most important, watch in action!
The inspiration for this model came from JK Brickworks Lego reproduction of a late 1980s toy known as "BearMobill" (yes, me neither).
The model incorporates a motorized chassis hanging from an oval track having free rotating legs. When the chassis passes beyond the front pair of legs, it's weight is tuned just enough to flip the oval track over bringing the previously rear legs to the front to repeat the process.
Designed using Autodesk Fusion 360, sliced using Ultimaker Cura 4.12.1, and 3D printed in PLA on Ultimaker S5s.
Supplies
Soldering iron and solder.
Thick cyanoacrylate glue.
Double sided sticky taped.
Step 1: Parts.
I acquired the following parts:
* One N20 30RPM 6VDC gear motor.
* One four cell AAA battery pack with switch.
* Four AAA batteries.
* Four R07 O-Rings (10mm ID, 2.5mm section).
* A pack of various size neodymium magnets.
I 3D printed the following parts at .15mm layer height and 20% infill:
* Two "Axle, Gear, Bevel.stl".
* Four "Axle, Leg.stl".
* Two "Axle, Wheel.stl".
* One "Battery Case Holder.stl".
* One "Bevel, Gear, Axle.stl".
* One "Bevel, Gear, Motor.stl".
* One "Chassis.stl".
* Four "Leg.stl".
* Two "Mount, Legs.stl".
* Four "Standoff, Leg.stl".
* One "Track.stl".
* Two "Wheel.stl".
This model is a fairly high precision print and assembly using at times very small precision 3D printed parts in confined spaces with highly precise alignment. I sliced my parts using Ultimaker Cura 4.12.1 "Engineering Profile" which provides a highly accurate tolerance requiring minimal if any trimming, filing, drilling or sanding. 654
However, prior to assembly, I still test fitted and trimmed, filed, drilled, sanded, etc. all parts as necessary for smooth movement of moving surfaces, and tight fit for non moving surfaces. Depending on your slicer, printer, printer settings and the colors you chose, more or less trimming, filing, drilling and/or sanding may be required to successfully recreate this model. I carefully filed all edges that contacted the build plate to make absolutely certain that all build plate "ooze" is removed and that all edges are smooth using small jewelers files and plenty of patience to perform this step.
The model also uses threaded assembly, so an M8 by 1.25 tap and die set would assist in thread cleaning.
Step 2: Chassis Assembly.
To assemble the chassis, I performed the following steps:
* Pressed "Bevel, Gear, Motor.stl" onto the motor shaft.
* Pressed the motor assembly into "Chassis.stl".
* Positioned "Bevel, Gear, Axle.stl" in the chassis assembly and secured it in place with two "Axle, Gear, Bevel.stl" (a small dot of glue may assist in retaining these components).
* Inserted the four AAA batteries into the battery pack.
* Placed double sided sticky tape on the side of the battery pack opposite of the switch.
* Centered the battery back into "Battery Case Holder.stl" and secured it in place.
* Slid the battery pack holder onto the chassis assembly.
* Soldered the battery case wires to the motor such that the motor shaft rotated counter clockwise when viewed from the motor shaft end of the motor.
* Adjusted the motor position such that the motor gear aligned with the axle bevel gear.
* Applied a thin strip of double sided sticky tape to the battery case holder top rail.
* Secured the battery wires to the tape.
Step 3: Track Assembly.
To assemble the track, I performed the following steps:
* Threaded two "Standoff, Leg.stl" into one "Mount, Legs.stl", then repeated the process with with the remaining leg axles and mount.
* Attached the four "Leg.stl" onto the leg mounts using four "Axle, Leg.stl", making certain the legs rotated smoothly on the axles.
* Pressed each leg assembly into "Track.stl". 784