Hidden LED Floating Shelf
Introduction: Hidden LED Floating Shelf
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In this video I’m going to show you how to make a strong floating shelf with a hidden LED light! I’ll show you how to build the shelf and integrate in an LED light strip. I’ll also show you how to run the wire down the wall to make it completely discrete. I use both Samsung Smartthings and Google home to control my lights.
This shelf helped me organize my office desk and eliminate the need for a desk lamp. It’s classy and functional.
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Step 1: Make Upper and Lower Panels
First, I determine how big you want your shelf to be, then cut your upper and lower panels out of ½” plywood. The panels should be the size of the shelf minus the width of your perimeter panels. In my case I subtracted ¾” for the front panel and 1 ½” for the two side panels.
Use a scrap piece of LED light channel to determine the size of the rabbet in the edge of the bottom panel. I cut the rabbet on a table saw with multiple passes and then cleaned it up with a chisel.
Step 2: Make Front and Side Panels
Measured and cut the side and front panels. I used 1x3 boards with basic miter joints in the corners.
Step 3: Assemble Shelf
Now assemble the front and side panels to the top and bottom panels using glue and brad nails.
Because I could not nail into the front edge with the rabbet, I added a support to help align the bottom panel in the middle and just glued it in place.
I had one gap I wanted to close, so instead of using a brad nail in that corner, I pre drilled a hole and used a finishing screw.
Step 4: Fill Holes
Now fill the holes with wood filler.
Step 5: Rough Sand
Rough sand the shelf with 120 grit sandpaper.
Step 6: Build Frame
Cut a test piece to make sure the frame fits right inside the shelf. 785
It should be snug, but not tight.
Once you like the fit, determine how much wood you will need for the frame. I like to make the frame about 2” smaller than the opening on all sides. This allows a bit of adjustment later and ensures you won't hit any nails that may have poked through during assembly.
Then rip all the frame pieces to the right width.
Then cut them all to the right length.
Lay out the frame and then clamp all the pieces into place.
Pre drill all the holes with a countersinking bit and then screw the frame together.
Finally, test fit the frame inside of the shelf.
Step 7: Caulk All Seams
Caulk all the seams and gaps with paintable caulk.
Step 8: Final Sand
Sand again with 220 grit sandpaper.
Step 9: Prime
Now prime the shelf.
Once the primer is dry, drill some holes with a countersink bit to screw the shelf to the frame and then, lightly sand again with 220 grit sandpaper.
Step 10: Paint
Now paint the shelf.
Step 11: Install LED Lights
Lay down a bead of CA glue and then install the LED light strip channel. Before doing this I spray painted it white to match the shelf.
Next, drill a hole for the wire, feed the wire into the hole and solder the wires to the LED light strip.
Now cut the diffuser to length and snap into place.
Step 12: Prep for Install
Mark out a level line where you want to put the shelf and mark out all the stud locations
Drill a hole for the wire to pass through the wall.
Now mark out the location for the wall plate. Be sure it's in the same wall cavity as the hole you drilled above.
Carefully cut out the drywall for the plate.
Fish the fire through the wall using a fish tape.
Now install the wall plate.
Step 13: Install Frame
Install the frame. Start by drilling a hole where the wire will pass through. Then mark the location of the studs on the frame and start the screws. I used 3” wood screws with washers.
Run the wire through the hole and screw in one of the screws. Now, make sure the frame is perfectly level, and then screw in the rest of the screws.
Step 14: Install LED Controller
Install the LED light controller of your choice using the manufacturers instructions.
Step 15: Install Shelf
Slide the shelf part way over the frame.
Run the wires through the frame and connect the wires, tuck them back into the shelf cavity and push the shelf against the wall. 959