Converting a Gauge Into Art
Introduction: Converting a Gauge Into Art
If you have a large collection of different gauges (or even one) and nothing to do with them, this might be a fun project to try. This instructable will demonstrate how to reuse a vintage gauge to complement an art project.
The most desirable type of gauge is one made of brass with a glass lens. However, use any type you may have since the process is basically the same. By replacing the face dial with one that you have designed and printed yourself, the gauge now becomes a small piece of art. Attach to a small base or add to a larger project for a unique look.
Supplies
1 Gauge of Any Diameter
Design Program of Your Choice
Printer Using Pigment Inks
Silver Metalic Photo Paper
Small Diameter Round Paper Punches
Sharp Scissors
Needle Nose Pliers
Step 1: Opening Up the Gauge
This particular gauge has a screw on bezel which makes disassembly fairly easy. Some gauges have pressed on bezels and must be carefully "coaxed" off. Once you have removed the bezel, carefully pull off the needle by firmly gripping the center with a good pair of precision needle nose pliers. (Mmmm, is this why they are called needle nose pliers?)
Depending on how the dial face is attached, remove the dial and measure the diameter. If you cannot remove the dial face, it can remain in place at this point. Generally, the original dial is reused to help support the new face dial so don't worry if you can't remove it.
Now is the time to clean and polish the housing and glass.
Step 2: Designing a Custom Dial Face
This is where the fun starts. Since this gauge is strictly an art piece, any design you come up with will be absolutely perfect. In your design program, set the diameter to match the diameter of the original dial face. Now have fun and design anything that strikes your fancy. 110
The most important thing is to make a small dot in the center where the needle will be placed.
Some dial faces are attached by tiny screws and dots are also placed where those are punched out.
A pigment ink printer is recommended for fade resistance. Any quality photo paper will work fine but I prefer silver metallic paper that has a fantastic look.
Step 3: Punching the Holes
When you are finished with your design, copy and paste several face dials. I like to print at least 3 or 4 at one time in case you make any mistakes when cutting or punching. Carefully cut out a dial and while on a piece of hard wood, punch out your center hole. If your dial has mounting holes, punch these out too.
Usually the original dial is reused and helps support the new dial. However, sometimes you may need to remove the original dial. Each gauge may require different techniques.
Punching tip - use a punch diameter larger than the original holes to help with final alignment. The needle and/or screws will cover the larger punched hole.
Step 4: Assembling Your New Gauge
After you have determined the new dial face fits properly, carefully press on the needle. Don't be afraid to apply a fair amount of pressure. You don't want the needle falling off at a later time. Clean and polish the lens and screw the bezel back on.
This is a photo of a face dial I made several years ago with on a 3.5 inch diameter brass gauge. By building a custom stand for it to sit on, you now have a conversation piece ready for display.
Now that you have a "cool" looking gauge, you're ready to compliment any art project or steampunk creation. I like designing somewhat sophisticated face dials but the sky is the limit. From C3PO's face to star charts to power increments, just have fun! 276