Upcycled Trapper Hat
Introduction: Upcycled Trapper Hat
I had a hard time coming up with a title for this Instructable. There sure are a lot of different names for these types of hats. It's not technically a trapper hat, as it is not lined with fur. It's also not an "ushanka" hat, as the ear flaps of my hat cannot be tied up (although, I could make them do that in the future if I wanted). So is it an aviator hat? A bomber hat? I'm not sure. I suppose it doesn't really matter.
For the sake of searchability, I decided to call it my "upcycled trapper hat." But in reality, I like to call it my <PERSON> hat. The whole reason I wanted one in the first place was so I could feel effortlessly cool like the main character from The Catcher in the Rye.
Here's a section from the novel:
"I put on this hat that I’d bought in New York that morning. It was this red hunting hat, with one of those very, very long peaks. I saw it in the window of this sports store when we got out of the subway, just after I noticed I’d lost all the goddam foils. It only cost me a buck. 348
The way I wore it, I swung the old peak way around to the back—very corny, I’ll admit, but I liked it that way."
Coincidentally, the wool skirt I cut up to make this hat only cost me a dollar from my local thrift shop.
Step 1: Supplies
Here's what I needed to make this hat:
* A thrifted wool skirt
* 1/4 yard of lining fabric (black flannel material)
* Fat quarter of canvas-type material (not pictured)
* Sewing pins
* Sewing machine
* Scissors
* Measuring tape
* Pencil
Step 2: Pattern Pieces
I made one prototype before making this hat, and even then, I didn't really measure out anything except for the circumference of my head.
But I knew I needed a circle for the top of my head, and then I needed a hat band that was the same circumference as my circle.
I have a big head (23"), and I wanted the hat to be somewhat loose-fitting and I needed to account for seam-allowance, so the circumference of my circles (top of the hat) needed to be 25". To cut my circle, I needed to find the radius (C=2πr). So since 25" = 2πr, I did the math and found out that my R needed to equal a smidge under 4". I just went with 4".
So from there, I knew my hat band rectangle needed to be 25" plus 1" to account for seam allowance.
So my red plaid rectangle, since I cut it from the bottom hem (and therefore wouldn't need to be folded under later on -- you'll see what I mean in the next step) ended up measuring 26" x 4" and my black (lining) rectangle was 26" x 5".
As for the ear flaps, they were originally rectangles that measured 5" x 6" before I rounded the bottom edges.
The brim, I kind of just freehand cut slightly wider than the circles and rounded in a brim shape.
Step 3: Sew the Hat Band
Fold the hat band rectangles in half and pin them (photo one). Sew them (one at a time) allowing 1" for seam allowance (photo two). Photo three is what the hat band looks like before pinning it to the top circle in photo four.
Sew the hat band to the top circle (photo five). After you're done sewing, it will look like a pillbox hat.
Then do the same thing for the two lining pieces, therefore creating the hat's lining.
Step 4: Place Lining Inside
Place the lining in the hat, wrong sides together, folding the black lining piece under. Since I used the bottom hem of the skirt for the (red plaid) hat, I did not need to fold that fabric under.
Pin the two together, but do not sew. Just place this pillbox-looking hat to the side while you work on the ear flaps and the brim.
Step 5: Make the Ear Flaps
As you can see from photos 1 and 2 here, the skirt I upcycled had a tiny pocket. I thought it was too cute to waste, so I incorporated it into one of the earflaps.
I cut my four 5" x 6" rectangles (two red plaid and two black lining pieces) into rounded U-shapes, placed them right sides together (3rd photo), and pinned them together (4th photo). 316